2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

brake help!!!

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Old Apr 9, 2004 | 11:12 AM
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forty4milesaway's Avatar
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brake help!!!

I am doin the pads along with other maintainance things on my s5, i have the 4 piston calipers, i cant get the two pistons on the inside of the caliper to go back in. Used a clap wouldnt budge. Can anyone offer any help what should i do to get these these back into the caliper so i can fit the new pads in ?? thax
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Old Apr 9, 2004 | 11:24 AM
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if i remember right but not sure mazda might be the put in type of piston, what u do is either a get 4inch c- clamp and push it down so that way you dont have to mess with the brake fluid, and represurize the system.
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Old Apr 9, 2004 | 11:29 AM
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i left the old pad in there and put the clamp on that also i put a piece of scrap aluminum on the back of the caliper so i didnt mark it up and then used a clamp to push them back in worked like a charm

but i also had the caliper completly off the car cause i was puting in SS lines as well
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Old Apr 9, 2004 | 11:30 AM
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i cant do it with a c-clamp ive tried they are too strong i guess you could say. i got the 2 pistons on the outside back in easy but the inside ones are too tough. any other suggestions
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Old Apr 9, 2004 | 11:42 AM
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for some reason they are too stiff to use a clamp i have a set from my 88 that are off and i couldnt even push those back in with the clamp, Whats the deal here. Neone else with some help?
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Old Apr 9, 2004 | 11:42 AM
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i do brakes with c clamps all the time.. work like a breeze.. it a little hard to push in but the clamp always does the trick
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Old Apr 9, 2004 | 11:52 AM
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novastyle do u d o one piston at a time or 2 at once
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Old Apr 9, 2004 | 11:56 AM
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try one piston at a time. should work. if they are honestly jammed, you are probobly looking at a caliper rebuild, but try doing them one at a time first.
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Old Apr 9, 2004 | 11:59 AM
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If you cant get them to push back in you could try forcing them outward to loosen them. Are the callipers of the car ?
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Old Apr 9, 2004 | 12:11 PM
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ya they are on the car
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Old Apr 9, 2004 | 12:41 PM
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Put something between the pistons and brake disc to protect the disc then press the brake pedal to force them out. It might help loosen them.
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