2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

adapting an S5 OMP to an S4 wiring harness

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Old Mar 8, 2003 | 07:05 PM
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adapting an S5 OMP to an S4 wiring harness

Possible?

Jarrett
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Old Mar 8, 2003 | 08:04 PM
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Sure, anything's possible. I still haven't found an S5 wiring diagram yet, but it looks like there are only 4 steps, so if you can figure out the reference (rpm prob.) & figure out how to hook it into your system and control it, you're set. Ha, it's probably controlled by the ECU so the problem would be................Hell, I'm not that good with electronics.

Nobody's tried it before? I'm lazy and didn't search 1st.
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Old Mar 8, 2003 | 08:34 PM
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No.

The S5 MOP is electronically controlled by a stepper motor, which receives its commands from the ECU. The S4 MOP is purely mechanical.

Brandon
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Old Mar 8, 2003 | 08:56 PM
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the S5 OMP is 9 wires!!... I have no idea where they all come from. probably not all from the ecu...

first you would need the S5 ecu. which probbaly wouldn't plug into the s4 harness anyways... then you'd have to add the extra wires.
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Old Mar 8, 2003 | 09:51 PM
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So you guys don't think that someone good with electronics could could build something to run it w/o the S5 ecu? Need to learn more about how it works first though. I'm just assuming each position on the stepper motor corresponds to a certain RPM or range.
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Old Mar 8, 2003 | 09:59 PM
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You could always have it so its on full blast when the car is running. You would have excessive oil consumption though
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Old Mar 9, 2003 | 02:29 AM
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Ha, I wouldnt even want to try that conversion!
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Old Mar 9, 2003 | 02:57 AM
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The question is not if or how, but why? The mechanical one is generally regarded as being more reliable, and apart from slightly reduced oil consumption (from more precise metering) I can't see any advantage. You'd need to run the S5 ECU, injectors, loom, etc, which is a lot of work for very little gain.

FYI, seven of the nine wires go to the ECU, the other two are 12V.
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Old Mar 9, 2003 | 05:01 AM
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Originally posted by NZConvertible
but why? The mechanical one is generally regarded as being more reliable, and apart from slightly reduced oil consumption (from more precise metering) I can't see any advantage.
I didn't want to say it.
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Old Mar 9, 2003 | 11:25 AM
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Originally posted by HeffBoost
So you guys don't think that someone good with electronics could could build something to run it w/o the S5 ecu? Need to learn more about how it works first though. I'm just assuming each position on the stepper motor corresponds to a certain RPM or range.
Each position of the stepper motor corresponds to an oil flow. The position is dictated by air flow and throttle position. The standalone FD guys have been looking for a way to control the MOP for a looong time, but it's not an easy thing to do.

Premix pwns j00.

Brandon
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Old Mar 9, 2003 | 02:23 PM
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Well, thanks all, just wanted to pose the question.

Jarrett
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Old Mar 9, 2003 | 03:21 PM
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Originally posted by No7Yet
Each position of the stepper motor corresponds to an oil flow. The position is dictated by air flow and throttle position. The standalone FD guys have been looking for a way to control the MOP for a looong time, but it's not an easy thing to do.
Actually, anyone with minor electronics experience could build a control circuit out of a PIC or other microcontroller. I have been meaning to do this since it is very simple, but I don't think there is a market for it. The electronic metering oil pump should be swapped for a mechanical unit whenever possible.
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Old Mar 9, 2003 | 07:06 PM
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I'd like to agree, but it'd take more than "minor" electronics experience. There are two state variables that you'd have to track (RPM and airflow), and the oil injection level is nonplanar (see SAE 900036). The technical issues are nontrivial.

There's also a large risk involved in marketing such a device. Overinjection can lead to the annoyance of the constant need to top off the oil level, plug fouling, carbon buildup, and possible engine failure. Underinjection can lead to excessive wear, and thus engine failure.

Brandon
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Old Mar 10, 2003 | 02:39 AM
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Well, reason behind the question was, I was having problems removing a front E-shaft pulley for the S5 motor I was putting in an S4 motor.

But the bolt finally came loose, so the S4 front housing (read mechanical OMP) is being installed.

Jarrett
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