1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

Cant get caliper off on front

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Old Apr 20, 2008 | 06:40 PM
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Cant get caliper off on front

i found this... https://www.rx7club.com/1st-gen-archive-71/brakes-how-front-brakes-520508/ , but i cant get the bolt off that holds the peice connected to the tierod. im running out of ideas, i hit it, heated it liquid rench/wd40. what should i do????????????
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Old Apr 20, 2008 | 07:57 PM
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You don't NEED to move the tie rod to get at that bolt. thou that bolt is a pain to get at. I took my grinder to the bracket to make room for a wrench. Ill see if I can find a picture.

Here we go. See the notch cut in it?

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Old Apr 20, 2008 | 08:32 PM
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I think I know what you are talking about.

It is a PITA to get out. You need to find a thin box wrench, wedge the closed end on and the apply pressure on it with a thick screw driver so it doesnt slip off. The procedure is in the Haynes manual, but I dont have it handy.

I think thats what you are talking about.
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Old Apr 20, 2008 | 09:20 PM
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Craftsman offset box wrench from sears ftw.
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Old Apr 21, 2008 | 08:31 AM
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i just used my 4" angle grinder and ground the lip down. i did this on both sides and now removing the caliper bracket is as easy as pie.
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Old Apr 21, 2008 | 03:34 PM
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i planned on just cutting it just like you guys did. thanks for the help!
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Old Apr 21, 2008 | 03:49 PM
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Cutting out that plate will weaken the mount, right where it takes a lot of torque from braking. Might work, but might also lead to catastrophic failure during emergency braking.

A better way is to use the wedged screwdriver method (I thought I invented that, but I guess I just invented it independently of the Haines manual).

Probably an even better way, explained to me by RX-7 buddy Mike this weekend, is to take out the bolt that ties down the strut tower and loosen the other one underneath. Then you can rotate the strut tower to get easy access to the bolt that fastens the front caliper.
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Old Apr 21, 2008 | 05:10 PM
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Originally Posted by djessence
I think I know what you are talking about.

It is a PITA to get out. You need to find a thin box wrench, wedge the closed end on and the apply pressure on it with a thick screw driver so it doesnt slip off. The procedure is in the Haynes manual, but I dont have it handy.

I think thats what you are talking about.
Yeah that is the method i have used several times before....Or since i bought the craftsman wrench that fits perfectly in there...

Originally Posted by glewsRx
Craftsman offset box wrench from sears ftw.
+1

Originally Posted by Lilsnackpack
i planned on just cutting it just like you guys did. thanks for the help!
Originally Posted by ray green
Cutting out that plate will weaken the mount, right where it takes a lot of torque from braking. Might work, but might also lead to catastrophic failure during emergency braking.

A better way is to use the wedged screwdriver method (I thought I invented that, but I guess I just invented it independently of the Haines manual).

Probably an even better way, explained to me by RX-7 buddy Mike this weekend, is to take out the bolt that ties down the strut tower and loosen the other one underneath. Then you can rotate the strut tower to get easy access to the bolt that fastens the front caliper.

Yup he is so correct cutting out structual support from the rear braking system can weaken the over all function and life of the part...I wish the best but in my opinion you are better off getting the correct tool, or trying the trick out...even though it's a little too late already, but you should be fine...
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Old Apr 21, 2008 | 05:25 PM
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It's the front brake not the rear. The front are under more pressure than the rear though. I highly doubt that anything bad will result from this little "modification"

Yes, I'm sure the bracket is slightly "weaker", but it's still plenty strong. There's still plenty of steel there. The tensile strength of the steel exceeds the force from the brakes transfered to that bolt.
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Old Apr 21, 2008 | 06:16 PM
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And if it gets a little rusted?
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Old Apr 21, 2008 | 07:54 PM
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The steel is fairly thick. Im sure rust would have the same effects on the stock part. I hit it with a couple coats of paint though.
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