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Big Brake Kits?

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Old 10-17-07, 05:19 PM
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Big Brake Kits?

Just went up to VIR (only 40 miles away now!!!!) Monday and Tuesday. Running stock brakes with drilled rears and slotted fronts and HP+ pads. We only ran on the south course, but I was up close to 140 by the brake zone... BAD brake fade lap after lap to where I could only get to 130 before having to back off and brake, UP HILL to where I can make the turn. After my last session I found 3 large cracks in the left rear rotor. So I think it's about time to upgrade. (yeah I bled the brakes and pads were new and bedded properly)

I've looked at the Racing Brake thread, seen an SCCA track car with Stop Techs and read a little about Rotora's. What is the best performance, cheapest for 4 track events a year, and will fit under 18" (probably all of them). Thanks!

PS- I'm sure the rotational inertia of the 18" is killing my stock setup, but oh well, I'm keeping them.
Old 10-17-07, 09:00 PM
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Its your pads. You really should be running proper brake pads for the track. Hawk pads are also known for killing rotors.
Old 10-17-07, 11:16 PM
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The cracks on your rear is because you're running drilled rotors. They're notorious for that, as those holes are just stress risers. Switch to plain rotors, not drilled or slotted, and that'll also save you some $$$, both for purchase price and frequency of replacement.

A properly optimised stock setup can be quite good. Get some real racing pads (I like Porterfield R4's), run some good high temp brake fluid (550 degrees or more is good), get some Titanium backing plates for your pads (slows heat transfer to the fluid), duct the fronts and that'll help a ton.
Old 10-18-07, 11:50 AM
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where do you get titanium backing plates?

slots aren't so bad for the track, are they?
Old 10-18-07, 12:14 PM
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Originally Posted by Roen
where do you get titanium backing plates?

slots aren't so bad for the track, are they?
http://www.2dperformance.com/shims.asp

Slotted rotors aren't bad for the track. The drilled rotors are not like the ones you typically see on higher end cars like Porsche's and Ferrari's. Those typically are not drilled but cast. The drilling weakens the rotors which can cause them to crack and fail quickly under extreme use (like on a race track). Unless you have a "need" for slotted rotors, its better and cheaper just to use blanks.
Old 10-18-07, 03:50 PM
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eh, bling factor is always nice by having the slots, though my next set will probably be blanks. Still, nothing like knowing that my rotor cleans my pads!

The cheap drilled rotors are usually cast blanks which are then drilled in a pattern.

The high-end "drilled" rotors are usually cast with the holes.
Old 10-18-07, 05:16 PM
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Would I be able to use Hawk HPS street pads for my first HPDE or should I get some N-Tech Lapping Day pads?
Old 10-18-07, 06:19 PM
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Probably not. You should at very least get some street/track pads more like the HP+, or get some real racing pads like the Hawk Blue/Black/HT10.
Old 10-18-07, 06:35 PM
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I run a combination of HPS and Motul RBF 600, I haven't noticed brake fade yet, but I have an NA FC. I do feel that the initial bite is better with the HP+ though.

On an aside.....don't ever run normal pads at a track event.....I was forced to one time and ate all the way to the metal after one day of driving. Duralast my ***.
Old 10-18-07, 06:43 PM
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Aren't the stock brakes biased extremely front??? And there's enough heat in the braking to crack the hell out of a rear rotor on street-ish/track-ish pads?

So 'racier' pads, back to stock rotors, better brake fluid and brake ducts will fix the brake fade? I know the idea is to remove the heat as quickly as possible, and there's so much heat currently being removed to cracked the drilled rotors. It seems like there's just not enough mass to dissipate the amount of heat.

Ducting air to the brake area can only do so much because of the vortex created behind the rim from the aero up front.

More aggressive pads will grab the rotors harder, but will create even more heat for the whole system.

Race fluid will resist the heat to a higher temperature, but the pads should generate even MORE heat now that they're grabbing harder and could potentially go past the better fluid threshold.

Correct me if I'm just misunderstanding this, but by going to larger rotors, you gain torque by increasing the rotational radius and not having to increase pad/rotor surface area or clamping force. The longer circumference allows more time to remove air, and usually your larger, upgraded rotors are designed for better air flow within. Seems like there's only so much you can gain by tweaking the stock setup, but it will be severely limited due to the size of rotor.

That was just on the South Course... Full Course should pick up another 30mph... That's 170mph!!! I'd like to have some confidence knowing that my rotors aren't going to explode. So, if my understanding is correct, what are everyone's opinions on big brake kits?

Thanks for your help!!!
Old 10-18-07, 06:54 PM
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If you really need high temp fluid because you're worried your fluid will boil, look into wilwood's EXP 600 plus fluid, 626 F dry boling point.

I know someone with an LSI FD running Kumho V710's and Hawk HP+ pads, with Motul RBF600. No brake fade issues at all.

I don't have the power to go that high, but I work my brakes as hard as possible to save as much time as possible since I drive an underpowered car. I haven't noticed brake fade on my HPS/Power Slot/Motul RBF600 setup. Even with more power, I doubt you're boiling your fluid anyway, past the 593 F boiling point of Motul RBF600. Make sure you bleed your brakes before every event if you're that worried.

Stock systems on RX-7's are very respectable for being able to stop most whatever you throw at it.
Old 10-18-07, 07:10 PM
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That reminded me... I was running on BF Goodrich KDWs... not even on real tires yet, just a quick shakedown... and only running 10psi so more like 330rwhp.

I used to race Star Mazda and a lot of races in a Formula Continental in SCCA... So I feel ya on the momentum driving with braking and not having to stop heavy horsepower. Maybe I'm spoiled by lightning quick stopping and should cut a 2800lb car some slack, but it's getting worse every lap. I don't think it's the fluid. It seems like the pads/rotors are overheating from a simple size issue. We used to use some crazy German Blue fluid that was pretty damn high on the dry BP, need to track that stuff down.

Reading the Racing Brake thread, a good point was made. Challenge cars are weighing 2600lbs and only 220 hp, yet they run 13" fronts to be able to stop... Any high hp cars out there making it on stock size setup? I'm planning on running up towards the 430rwhp mark once I have a car that I'm comfortable with from a safety perspective.
Old 10-18-07, 07:29 PM
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Originally Posted by Specter328
Would I be able to use Hawk HPS street pads for my first HPDE or should I get some N-Tech Lapping Day pads?
Do not use hps for anything roadcourse related! I have been using n tech lap day pads for the last year or 2 and they are great pads.

For an affordable 4 wheel big brake kit it is hard to beat the '99 rz setup imo. I believe you can get the whole enchilada for ~ $1500. I am running them with autoexe 2 piece rotors up front and have no complaints. The rz rotors are ~ 12.4" diameter all around, the fronts are 1.25 " thick (vs. stock .8"). The front calipers have staggered piston sizes so your track pads will wear evenly unlike the stockers.
Old 10-18-07, 07:51 PM
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Originally Posted by turbogarrett
Do not use hps for anything roadcourse related! I have been using n tech lap day pads for the last year or 2 and they are great pads.

For an affordable 4 wheel big brake kit it is hard to beat the '99 rz setup imo. I believe you can get the whole enchilada for ~ $1500. I am running them with autoexe 2 piece rotors up front and have no complaints. The rz rotors are ~ 12.4" diameter all around, the fronts are 1.25 " thick (vs. stock .8"). The front calipers have staggered piston sizes so your track pads will wear evenly unlike the stockers.
What's wrong with HPS? I'm guessing it's the higher HP cars that might have some problem? I only have a lowly 155-170 whp car.
Old 10-18-07, 08:05 PM
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They overheat pretty quick. A friend of mine signed up at the last minute at road america with a pretty much stock audi a4 last weekend. He could only get ~ 1.5 laps in a session before the hps pads were smoking and pretty much useless.

Try ebc reds if you absolutely have to have a dual purpose pad.
Old 10-18-07, 08:08 PM
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Originally Posted by Roadracing7
Aren't the stock brakes biased extremely front??? And there's enough heat in the braking to crack the hell out of a rear rotor on street-ish/track-ish pads?
Yes, the fronts are more bias. However, your rotors cracked from being drilled, not because they overheated. I guarantee you that blanks wouldn't have cracked under the same use. Rotors will crack eventually, no doubt but cracking in a single event means you had the wrong rotors.


Originally Posted by Roadracing7
So 'racier' pads, back to stock rotors, better brake fluid and brake ducts will fix the brake fade? I know the idea is to remove the heat as quickly as possible, and there's so much heat currently being removed to cracked the drilled rotors. It seems like there's just not enough mass to dissipate the amount of heat.

Ducting air to the brake area can only do so much because of the vortex created behind the rim from the aero up front.
Race pads are made to handle the extra heat from track usage. One version of fade is the brake pad overheating. In this case, your brake pedal stays firm, but you have no braking power. If this is what you felt, it was pad fade. This is because the pads overheated.

The problem is there is no real pad you can run on the street and then abuse at the track. You really need a street set and a track set. There are some pads which can double as both, but you have a compromise: You won't brake as well when they are cold, and they won't take real extreme amounts of heat like a true track pad.

Originally Posted by Roadracing7
More aggressive pads will grab the rotors harder, but will create even more heat for the whole system.
Track pads are not necessarily more aggressive. As mentioned above, they are design to work at higher temps, verses a street pad which needs to be able to work at low temps.

Originally Posted by Roadracing7
Race fluid will resist the heat to a higher temperature, but the pads should generate even MORE heat now that they're grabbing harder and could potentially go past the better fluid threshold.
Yes, race fluid will resist the boiling much better. You shouldn't run regular street fluid on the track regardless of the size of brakes you are running. If your brake fluid overheats, your brake pedal will go to mush.

Originally Posted by Roadracing7
Correct me if I'm just misunderstanding this, but by going to larger rotors, you gain torque by increasing the rotational radius and not having to increase pad/rotor surface area or clamping force. The longer circumference allows more time to remove air, and usually your larger, upgraded rotors are designed for better air flow within. Seems like there's only so much you can gain by tweaking the stock setup, but it will be severely limited due to the size of rotor.
Yes, you can gain torque on the braking system. However the stock brakes, with the appropriate pads, are enough to bring the car to braking threshold. So there is no real need for increased torque. You are looking at adding more material to help dissipate the heat better.

Either way, you should run pads for the track even with the BBK's. I would recommend going with some real track pads, blank rotors and some good brake fluid. If you are still experiencing fade, then it would be time to upgrade. That upgrade could either be a BBK or brake ducts.
Old 10-18-07, 08:12 PM
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as an aside, I have a car which I use to commute and drive to events, and I run the car at both autox's and road course. I have another DD which gets me around otherwise. How aggressive of a pad can I go? HP+? Can I even take a chance on running Hawk Blue's for my autox/track car that gets driven to the events?
Old 10-18-07, 08:21 PM
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It sounds like you have enough experience driving that you're going to be quicker than the average first-timer.

First up, as others have mentioned, no-drilled rotors, good fluid (Motul 600, AP 600, SRF, or ATE Super), and real track pads. You can't get PFC's in FD pad shapes, so some remaining options are N-Tech Competition, Porterfield R4, or Hawk Blue (if you don't care about your wheels or paint). You can also set up dedicated ducts (rotor backing plates available at N-Tech) or Titaniaum pad backing plates.

If you're exceeding that set up, I've really liked my StopTech front kit. It bolts right on, matches both the stock rears and stock master cylander (many BBK's require an upgrade MC for good pedal feel), and you can get PFC compound pads for $200. They've been doing just fine slowing me down from 155 at VIR and WGI. You can get the kit for well under $2k
Old 10-18-07, 08:49 PM
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Originally Posted by Specter328
Would I be able to use Hawk HPS street pads for my first HPDE or should I get some N-Tech Lapping Day pads?

I'm glad you mentioned the N-Tech lapping day pads. Although these are my first 'track only' pads, I have no complaints. Fast 30 min sessions at Sebring this past weekend with no fade....at all. Fresh 522* fluid w/ new rotors. All stock system.

Ofcourse, my sticky Hoosiers are what REALLY stop the car.
Old 10-18-07, 09:25 PM
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Just to play Devil's Advocate here...

Originally Posted by Roadracing7
Aren't the stock brakes biased extremely front???
So use stickier tires, brake harder and transfer more weight to the front. Balance is perfect! More seriously, the stock setup has pretty good bias. Bias is effectively the same as stock in both Stoptech's and Racingbrake's kits. The problem comes with the older kits that massively upgrade the front brakes, giving more front bias than stock.

Originally Posted by Roadracing7
And there's enough heat in the braking to crack the hell out of a rear rotor on street-ish/track-ish pads?
Not in the rear. The rears produce something around 25% of the total heat.

Originally Posted by Roadracing7
It seems like there's just not enough mass to dissipate the amount of heat.
More accurately, mass allows the rotor to absorb heat during braking. A more massive rotor will reach a lower temperature than a stock rotor.

Originally Posted by Roadracing7
More aggressive pads will grab the rotors harder, but will create even more heat for the whole system.
Strictly speaking, the amount of heat is dictated by the car's mass, max speed before braking and final speed when the brakes are released. E.G., braking from 100mph to 60mph puts the same amount of heat into the brakes whether it takes 2 seconds or 3.

Originally Posted by Roadracing7
The longer circumference allows more time to remove air...
For a given MPH, the rotor's RPM is set by the wheel's diameter. The time doesn't change.

Last edited by Eggie; 10-18-07 at 09:37 PM.
Old 10-18-07, 09:30 PM
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Changing pads won't increase the heat in the system. Going to a larger radius rotor won't decrease the heat in the system. It's a function of the mass of the vehicle, the amount of speed being lost and the time in which that happens.

Think of it in terms of energy. The kinetic energy that you're getting rid of when braking is converted to thermal energy. This happens through friction between the pad and rotor. A set amount of kinetic energy will produce a set amount of thermal energy. The brakes are continuously shedding this energy through convection to the air and through conduction to the wheel, caliper, hubs, etc. The faster you slow down the less time the brakes have to get rid of the heat so the more the temperature rises. Getting bigger brakes improves the rate of heat shedding and gives you a larger heat sink, which both help to reduce peak temperatures and average temperatures, helping to cure fade.

With that sort of power, especially if you're going to be running race tires, a BBK is probably a good idea, as you'll be needing one eventually anyway.
Old 10-18-07, 10:43 PM
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"Think of it in terms of energy. The kinetic energy that you're getting rid of when braking is converted to thermal energy. This happens through friction between the pad and rotor. A set amount of kinetic energy will produce a set amount of thermal energy. The brakes are continuously shedding this energy through convection to the air and through conduction to the wheel, caliper, hubs, etc. The faster you slow down the less time the brakes have to get rid of the heat so the more the temperature rises. Getting bigger brakes improves the rate of heat shedding and gives you a larger heat sink, which both help to reduce peak temperatures and average temperatures, helping to cure fade."

Yeah, what he said. Y'all can probably tell I'm not so good at articulation!

I'm basically trying to transfer the kinetic energy to heat faster, thus giving me quicker braking. If I'm reaching the temperature where the pads are overheating or the rotor or caliper or fluid are overheating in the amount of time I'm trying to decelerate, then there's not enough mass to conduct and release the energy or the pad or rotor lose their coefficient of friction at the temperatures necessary. I haven't locked wheels up, so torque may be part of the issue also (fixed by pads, not necessarily radius.)

So, I think I'll just go back to blank rotors, dedicated track pads, better fluid, track tires and keep it around 10psi... If that doesn't hold, RZ or StopTech is what I'm hearing...

Thanks a lot, I appreciate everyone's input!

Richard
Old 10-19-07, 07:19 AM
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Another thing you want to consider are cooling ducts for the rotors. There are minimal air scoops on the front brakes. I would consider running a 3" air duct line from the front to the rotors to help provide lots of cool air.
Old 10-19-07, 08:35 AM
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Originally Posted by pincusa
Another thing you want to consider are cooling ducts for the rotors. There are minimal air scoops on the front brakes. I would consider running a 3" air duct line from the front to the rotors to help provide lots of cool air.
That was already mentioned above. However, IMO, that borderlines on going just straight to a BBK. Once you do all the work and the costs for the NASA style ducts, the hoses and then the backing plates for the rotors; that would be a sizable amount which could be put towards a BBK. That's the choice (and the time) to make IMO when blank rotors, track pads and track brake fluid still cannot prevent fade.
Old 10-20-07, 01:00 AM
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Originally Posted by Mahjik
That was already mentioned above. However, IMO, that borderlines on going just straight to a BBK. Once you do all the work and the costs for the NASA style ducts, the hoses and then the backing plates for the rotors; that would be a sizable amount which could be put towards a BBK. That's the choice (and the time) to make IMO when blank rotors, track pads and track brake fluid still cannot prevent fade.

Well, by that reasoning, a BBK is a significant chunk of the money necessary to buy a track car that doesn't need a brake upgrade.... lots of the newer cars have pretty massive looking stock calipers.

And don't forget a BBK means bigger than stock wheels (x2 for separate track and street tires) too. And more expensive track tires... It is VERY cost effective and very performance-effective to add cooling to the stock brakes.

Plus, well-cooled stock brakes have the proper bias, so stop better than many BBKs.

High HP (I would say > 300 rwhp) cars probably need BBKs. Mine is at 300 rwhp and I couldn't be happier with the stock brakes on the track. Someday I will probably get a BBK (as I upgrade to higher HP, try more brutal tracks, and continue to improve my driving skills), but first I'm going to squeeze everything I can out of the brakes I have.


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