Single Turbo RX-7's Questions about all aspects of single turbo setups.

tear down pics. May change turbo also..

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Old Jun 1, 2008 | 07:24 PM
  #26  
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Originally Posted by ErnieT
What makes him the "best"? Cause you say so?
Yeah ernie that's why! You got me! I never said "Ray" wasn't any good....I just don't hang on his nuts like some people.

-J
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Old Jun 1, 2008 | 07:26 PM
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Originally Posted by internal comsucktion engi
Yeah ernie that's why! You got me! I never said "Ray" wasn't any good....I just don't hang on his nuts like some people.

-J
Wasn't swinging by anyone's nuts. You didn't see me say he was the "BEST", did ya?
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Old Jun 1, 2008 | 08:34 PM
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bump.. what is the diferance in the 2 rotors pictured? Anyone??
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Old Jun 1, 2008 | 10:32 PM
  #29  
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I can't honestly tell a difference unless I get a better picture of it. I don't think I took any of the engine when I first built it way back. I don't recall changing the rotors out, either. Unless by some chance they're of wildly different series and weight (and you'd know it; the assembly would vibrate to death), it won't be the cause of what's going on with the way the car's running when it's missing up high.

B
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Old Jun 1, 2008 | 10:53 PM
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Originally Posted by BDC
I can't honestly tell a difference unless I get a better picture of it. I don't think I took any of the engine when I first built it way back. I don't recall changing the rotors out, either. Unless by some chance they're of wildly different series and weight (and you'd know it; the assembly would vibrate to death), it won't be the cause of what's going on with the way the car's running when it's missing up high.

B
If one rotor is running at a different (higher or lower) compression ratio than the other, why would it not cause problems?
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Old Jun 1, 2008 | 11:26 PM
  #31  
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Originally Posted by HDP
If one rotor is running at a different (higher or lower) compression ratio than the other, why would it not cause problems?
If they're two different compression ratios, sure it would. I don't think they are, however. A problem of that nature, if I didn't catch it when I put the engine together, would've been evidenced lots earlier than last week.

B
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Old Jun 2, 2008 | 12:57 AM
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Who built the engine? Just curious.
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Old Jun 2, 2008 | 08:14 AM
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Mike, did you notice the dark carbon spot on both sides of the spark plug hole? Also the cracks?

This indicates the lifting of that surface. My theory is that this wll break apex seals, chipped ends of the stock Mazda seals or in your case broken off centers.

This would call for better water cooling in the area of the spark plugs.

Barry

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Old Jun 2, 2008 | 09:05 AM
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Originally Posted by charlies7
Who built the engine? Just curious.
BDC Motorsports
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Old Jun 2, 2008 | 09:11 AM
  #35  
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Originally Posted by Barry Bordes
Mike, did you notice the dark carbon spot on both sides of the spark plug hole? Also the cracks?

This indicates the lifting of that surface. My theory is that this wll break apex seals, chipped ends of the stock Mazda seals or in your case broken off centers.

This would call for better water cooling in the area of the spark plugs.

Barry

Could it be possible since the housings were used they could have been that way when assembled?
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Old Jun 2, 2008 | 10:43 AM
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Originally Posted by HDP
Could it be possible since the housings were used they could have been that way when assembled?
We might ask when the spark plug area was rising first, but more importantly we should ask why are we seeing this problem?

What happens to the adjourning rotor phase when the seal is lifted and burning gasses escape into its fresh charge? Preignition?

Barry
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Old Jun 2, 2008 | 11:04 AM
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I don't think I have ever seen a used housing that DIDN'T have carbon deposits like that around the spark plugs, NA or turbo.
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Old Jun 2, 2008 | 11:33 AM
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Just about every one I've torn down here is like that. I've never quite figured out why it happens but it does come clean after blasting.

B
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Old Jun 2, 2008 | 11:34 AM
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Yeah - My recent tear down/rebuild had those marks. The other J-spec's Iv'e torn down as cores had those also.
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Old Jun 2, 2008 | 11:48 AM
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And why were we taking it apart?

My disassemblies were for broken apex seals. Imagine the seals snapping across that sparkplug high spot and jamming the wedge end against the point of the apex seal. I believe this is one failure mode for stock Mazda seals that I use.

The reason I came to this conclusion was that I found one unbroken but cracked apex seal. It was cracking from the bottom! I visualized them breaking from the top. Why would it break on the non-dynamic supported side?

I haven’t seen the centers burning out like this one of Mike’s or Ernie’s. This may be the failure mode for Atkins apex seals.

Barry
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Old Jun 2, 2008 | 11:57 AM
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I've got an engine I'm building today, Barry. I'm going to have a peek at this a bit more closely and see if I can get a better idea as to what you're talking about. Give me a ring this afternoon if you're not too busy.

B
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Old Jun 2, 2008 | 11:58 AM
  #42  
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Originally Posted by Barry Bordes
Mike, did you notice the dark carbon spot on both sides of the spark plug hole? Also the cracks?

This indicates the lifting of that surface. My theory is that this wll break apex seals, chipped ends of the stock Mazda seals or in your case broken off centers.

This would call for better water cooling in the area of the spark plugs.

Barry


Barry, I did not go that deap into looking over the housing as well I should have. Once I saw the guage in the housing and the tearable wear marks plus broken apex seal I just sourced another housing. I was surprised on how it wore the surface of the housing. Maybe it was due to the seal chipping a little at a time??


So how do I get better cooling in that area?
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Old Jun 2, 2008 | 12:04 PM
  #43  
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Originally Posted by Barry Bordes
And why were we taking it apart?
Ignition misfire chipped a seal.

Perhaps there may be more to it though - but I'm curious as to why these marks are found so frequently (can't recall an engine I've torn down that didn't have these) since I'd rather avoid tear down's if at all possible, and if these marks are a sign of a preventable issue - I'd like to be on top of it.

Sorry to minorly thread jack (although somewhat related)
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Old Jun 2, 2008 | 12:58 PM
  #44  
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Originally Posted by sk8world
Barry, I did not go that deap into looking over the housing as well I should have. Once I saw the guage in the housing and the tearable wear marks plus broken apex seal I just sourced another housing. I was surprised on how it wore the surface of the housing. Maybe it was due to the seal chipping a little at a time??


So how do I get better cooling in that area?

What heat range plugs you using ? you may want to run cooler plugs.
Are they fc housings or fd?


rgds
Brian
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Old Jun 2, 2008 | 01:32 PM
  #45  
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Originally Posted by BNA_ELLIS
What heat range plugs you using ? you may want to run cooler plugs.
Are they fc housings or fd?


rgds
Brian

FD and 9's on low boost pump gas, NGK 10.5s on 114 gas...

Last edited by Zero R; Jun 3, 2008 at 06:34 AM.
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Old Jun 2, 2008 | 01:42 PM
  #46  
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Kenichi Yamamoto's book shows the temps around the plug area.



I think we need better cooling in this area. Some possibilities are:
1- Internal cooling fins.
2- Better water pump.
3- Tighter water pump impeller clearances.
4- Larger water passages next to the leading plug especially.
5- Supplemental cooling water per Afgmoto’s drawings.

Barry
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Old Jun 2, 2008 | 10:26 PM
  #47  
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check on the stamps of the rotors that should give you some idea on balance. also weight them,the hi comp rotors are lighter. i am almos 100% sure that you were running 2 different compressions in that motor. post more pics of the rotors or pm me and i will find out for you.
Tony Martinez
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Old Jun 3, 2008 | 01:32 AM
  #48  
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for example what stamps am I looking at/? I see some "S', "6", 4??
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Old Jun 3, 2008 | 05:42 AM
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When I opened my j-spec 13B-T for the first time, it had rotors with differently shaped combustion pockets as well, so I don't think that has anything to do with it. The machining marks were the same though. Both were of the same code.
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Old Jun 3, 2008 | 06:52 AM
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Originally Posted by sk8world
for example what stamps am I looking at/? I see some "S', "6", 4??

Your looking for letters for one, A,B,C,D,E also check for markings near the bearing on the non gear side on older rotors. Weigh them. Having one that is grooved and one that is not is not a big deal slight change in manufacturing. I'm guessing your rotor pair is not a issue for you at this point.
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