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My Turbo Manifold is Finished!!!!

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Old Jan 27, 2003 | 01:34 AM
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My Turbo Manifold is Finished!!!!

My turbo manifold is finished and all welded, including both Tial 35mm wastegates. I'm not sure I will be selling this one. I don't think I want to try to recreate this as a production part. I always seem to go overboard when making stuff for my car. The manifolds I will be selling will most likely be a bit simpler than this. Although they will still retain the crossing runners and the dual wastegates.

Anyway, here's a picture of the finished product with the turbo and wastegates bolted up. If any of you have ever seen a manifold more elaborate than this I would love to see pictures. I'm nicknaming it "Medusa".
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Old Jan 27, 2003 | 01:42 AM
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Medusa haha... good choice for a nickname!
Looks really good. Is this your first try making a manifold? If so... wow!
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Old Jan 27, 2003 | 01:44 AM
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Here's Another Picture

Maybe I should call it spaghetti???
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Old Jan 27, 2003 | 01:51 AM
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Wow! that really shows the piping maze! Do you have an estimate on how close that will be for frame/strut tower clearance?
Which turbo are you using?
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Old Jan 27, 2003 | 02:13 AM
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more

The turbo is a 62-1 1.15a/r divided p-trim. The forward WG plumbing has about 3/4" of clearance from the strut tower/framerail and I can get it on the car with no trouble. I will post some pics of it on the car tomorrow.
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Old Jan 27, 2003 | 02:27 AM
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Very nice

Will the WGs be plumbed into the DP?
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Old Jan 27, 2003 | 02:37 AM
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Very tight!
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Old Jan 27, 2003 | 02:38 AM
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nice fab work
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Old Jan 27, 2003 | 03:14 AM
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that piece looks like it belongs in a 7 sec. chassis car!!! its beautiful!! im curious on turbo size too, but i see you left the red panties on....for imagination or top secret???
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Old Jan 27, 2003 | 03:35 AM
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I posted turbo size earlier, I wish it was top secret! Anybody want to give me a bigger one? Or maybe a cosmo or fd motor? How about a full sponsorship?...Yeah I wish it was top secret....but its not.
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Old Jan 27, 2003 | 04:01 AM
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i dont believie it!!! 62-1???? with a 1.15 and a P trim???!!!why? thats a shame!!such a nice piece and it will never see its potential! with a 60 mm wheel you only need one w/g!!!! i have a big bridgeport 13b ready, a big 80mm turbo but no manifold, sponser me!!!
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Old Jan 27, 2003 | 04:02 AM
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Nice work on the manifold.


However, I wouldnt purchase it.
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Old Jan 27, 2003 | 12:11 PM
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Nice work, but how do you plan on plumbing the rest for the wastegates? You will vent those into the dp/exhaust some how won't you. Looks to me like the rear is to close to the dp already to fit any more piping.
Maybe I will use three wg's on my 3 rotor, lol.

Last edited by RX-Heven; Jan 27, 2003 at 12:16 PM.
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Old Jan 27, 2003 | 01:45 PM
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Originally posted by RX-Heven
You will vent those into the dp/exhaust some how won't you.
After riding in and witnessing a car with an open vented wastegate I would never suggest doing it any other way, it sounds like the world is comming to an end when it opens up. We have scared numerous bums, couples, dudes on rollerblades, and unsuspecting people in bus shelters. The guy on rollerblades actually dove onto the grass.
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Old Jan 27, 2003 | 02:48 PM
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Originally posted by rx7_turbo2


After riding in and witnessing a car with an open vented wastegate I would never suggest doing it any other way, it sounds like the world is comming to an end when it opens up. We have scared numerous bums, couples, dudes on rollerblades, and unsuspecting people in bus shelters. The guy on rollerblades actually dove onto the grass.
Sounds practical AND beneficial
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Old Jan 27, 2003 | 03:49 PM
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lol....Yeah, open wastegates are scary as hell. Nice work on the manifold, it's definitely innovative.

Jameson
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Old Jan 27, 2003 | 07:45 PM
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Pics on the car!

There is room for plumbing the wastegate exhaust's, not alot but there is room.

6.5millionRWHP12a; I wish I did have a larger turbo, but what I can't afford I try to make up for with skills.
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Old Jan 27, 2003 | 07:52 PM
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Just the mani.

Here is a pic that kinda shows the clearance between framerail and mani.
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Old Jan 27, 2003 | 10:49 PM
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Looks Good...

Finally someone plumbed the wastegate(s) in direct flow of the exhaust. You shouldn't have any problems controlling boost with that setup.

What type of tubing and what size is that?
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Old Jan 28, 2003 | 12:22 AM
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The main runners are 1.5" sch. 10, the WG runners are 1.25" sch. 10. It is all 304L S.S.
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Old Jan 28, 2003 | 07:51 AM
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Oh ok... So your using pipe not tubing. You should think about having it extrode honed. The inside of it is porous right? Otherwise it looks like a nice manifold. Good primary length too...
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Old Jan 28, 2003 | 04:54 PM
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I am very impressed! I likes alot You do very clean work......did you do all the work yourself? You obviously work at a metal fabricating shop right? If not then you have one hell of a garage Seriously.......do you do this for a living? If not, then you should.
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Old Jan 28, 2003 | 05:10 PM
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GOOD GOD MAN! you really put some work into that thing didnt you. It looks seriously wicked!

I sometimes fanatsise about being a great mechanic and building something like this one day (do pay attention to the fanatasise part!)
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Old Jan 29, 2003 | 12:14 AM
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i don't think I need to extrude hone it, I tumbled all the parts in our huge tumblers. It makes them smooth inside and out. And the welds were gas purged, wich makes the welds lay down smooth on the inside.
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Old Jan 29, 2003 | 08:35 AM
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damn thats just beautiful.. what classes do i have to take to do that..
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