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HELP- Do I need a rebuild now after 570HP

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Old Dec 27, 2010 | 08:13 PM
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HELP- Do I need a rebuild now after 570HP

I had a up and down weekend. Firstly, ran the can on the dyno on Friday and see attached. Was happy with results, but had the fuel dumping at high rpms. Found the problem, one cell in the base map had a typo and was set at 46 instead of 26. So went back on the dyno today and on the second pull the famous lumpy idle showed up. Checked the spark, its good, changed the plugs and it ran better. The front leading and trailing plugs were fouled, and black, for sure, the rear plugs look good and lean.

The car starts on the first go, no increase in the water temperature and will run non-stop with a lumpy idle, and struggles to accelerate. I also noticed that one, of the two, walbo pump connections had failed so I was on the dyno with only one walbo pump all day. There are only two possiblities:

1. An apex seal is cracked or blown and the engtine is trashed.

2. The front primary injector (850) is dumping fuel and stuck open. THis has happened before.

I know everyone will say compression test, but anyone have an easy check to make sure my engine is good and this is an injector problem. I'm praying that is what it is.
Attached Thumbnails HELP- Do I need a rebuild now after 570HP-16a.jpg  
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Old Dec 27, 2010 | 08:42 PM
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Originally Posted by 207
I had a up and down weekend. Firstly, ran the can on the dyno on Friday and see attached. Was happy with results, but had the fuel dumping at high rpms. Found the problem, one cell in the base map had a typo and was set at 46 instead of 26. So went back on the dyno today and on the second pull the famous lumpy idle showed up. Checked the spark, its good, changed the plugs and it ran better. The front leading and trailing plugs were fouled, and black, for sure, the rear plugs look good and lean.

The car starts on the first go, no increase in the water temperature and will run non-stop with a lumpy idle, and struggles to accelerate. I also noticed that one, of the two, walbo pump connections had failed so I was on the dyno with only one walbo pump all day. There are only two possiblities:

1. An apex seal is cracked or blown and the engtine is trashed.

2. The front primary injector (850) is dumping fuel and stuck open. THis has happened before.

I know everyone will say compression test, but anyone have an easy check to make sure my engine is good and this is an injector problem. I'm praying that is what it is.

Nothing else matters if your compression isn't right.
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Old Dec 27, 2010 | 08:46 PM
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YWill check compression in the morning..its like losing a good friend
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Old Dec 27, 2010 | 11:01 PM
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570 rwhp..... what fuel were you running? hell, one walbro isnt close to enough for that kind of power.
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Old Dec 27, 2010 | 11:51 PM
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Originally Posted by GoodfellaFD3S
570 rwhp..... what fuel were you running? hell, one walbro isnt close to enough for that kind of power.
Always C16, but it ran so well, no knock, I just noticed the injector duty cycle went to 100% at 8400rpm in the last run.
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Old Dec 27, 2010 | 11:55 PM
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rebuild time, post pics
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Old Dec 28, 2010 | 12:32 AM
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pressure test for vacuum/boost leaks. something could have blown off.
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Old Dec 28, 2010 | 01:35 AM
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Originally Posted by arghx
pressure test for vacuum/boost leaks. something could have blown off.
Could be since it was doing the hurting idle for the past two days. Maybe the intake gasket, if I could be that lucky.
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Old Dec 28, 2010 | 03:55 AM
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hope your not running stock 3 piece seals at that power level ;P
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Old Dec 28, 2010 | 09:58 AM
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Originally Posted by Fleemer
hope your not running stock 3 piece seals at that power level ;P
Pettit racing built it 8 years old. Not sure what seals they use.
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Old Dec 28, 2010 | 10:18 AM
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Compression test take 10 minutes. It is thw quickest way.
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Old Dec 28, 2010 | 10:32 AM
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Originally Posted by arghx
pressure test for vacuum/boost leaks. something could have blown off.
The relief you get when you realize its only a vacuum tube that blew off is one of the best things ever. Hopefully this is all it is for you.
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Old Dec 28, 2010 | 10:58 AM
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It's Blown. Cracked/chipped/busted seals all the way around front and rear. LOL!

I mean can't you just rotate it over by hand and listen? Any Grinding, binding, crunching would mean things aren't right inside? Right? And if you can easily rotate it with the plugs in wouldn't that be a sign something is busted internally?

Good luck man!
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Old Dec 28, 2010 | 03:38 PM
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Just pull the plugs and crank + listen.

Damn - dude my hopes that anyone with a high horsepower rotary knew at least the basics have been crushed
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Old Dec 28, 2010 | 05:19 PM
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if u made 570 whp w/ 1 walbro I would just pull it. Not near enough fuel no matter what the octane.
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Old Dec 28, 2010 | 06:38 PM
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Originally Posted by G's 3rd Gen
if u made 570 whp w/ 1 walbro I would just pull it. Not near enough fuel no matter what the octane.
Finally pulled the plugs...the front rotor is blown, must be a side seal.

Where can I get a 1000cc primary rail and injector setup.
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Old Jan 4, 2011 | 10:48 PM
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See picture of front rotor seal
Attached Thumbnails HELP- Do I need a rebuild now after 570HP-chip.jpg  
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Old Jan 4, 2011 | 11:10 PM
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take it out, pull er apart, post the mess
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Old Jan 4, 2011 | 11:23 PM
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Not side seal--apex seal, and probably more than one broken. I hope I'm wrong, but you'll be on the hunt for at least one rotor and rotor housing, as well as a new turbine wheel too
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Old Jan 5, 2011 | 12:29 AM
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Originally Posted by GoodfellaFD3S
Not side seal--apex seal, and probably more than one broken. I hope I'm wrong, but you'll be on the hunt for at least one rotor and rotor housing, as well as a new turbine wheel too
This was the only one we could see. I check each seal. The turbine of the Greddy T88 is fine no chip. I will let Cameron from Petit take it apart next week.
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Old Jan 5, 2011 | 08:04 AM
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To properly inspect the entire turbine wheel, you'll need to remove the housing. Did you do this, or just peak in the outlet?
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Old Jan 5, 2011 | 09:06 AM
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converting your hp from standard correction to SAE you made 557 instead of 570.

570 SAE X 1.92 = 1070 CFM or 73.95 lbs per minute of air.

at 12.5 AFR you would be using 5.916 lbs/minute of gasoline or 3527 CC/Min and should be around 72% duty cycle w 850/1600s.

at 557 SAE rwhp you were making 655 flywheel hp from 159 cu inches or 4.12 hp per cubic inch!

given that race gas has the same autoignition temperature as 93 octane (495 degrees) and you were running no alcohol (autoignition 867 degrees or water) i am not surprised at your outcome especially with air fuel over 12.

while racegas has the octane, being gasoline it has the usual dangerous autoignition point and as such you will find it a whole lot cheaper to add meth and/or water to your motor so you avoid talking to engine re-builders.

further, for a whole bunch of reasons i favor a Kenne Bell Boost A Pump rather than a second pump.

good luck,


howard
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Old Jan 5, 2011 | 02:09 PM
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i don't prefer the KB BaP because it overruns the wiring and pump which leads to premature failures but i honestly haven't seen any failures yet aside from melted wiring so i can't comment on pump life with accuracy. you have to be careful with your electrical wiring and make sure it is overdone versus marginal for stock voltage levels. they both add another failure point but fuel pumps rarely fail if you wire them properly so i would prefer 2 pumps if not for the necessity to redo all the fuel lines and modify the sender housing. i'm going to run dual walbros when i get off my *** and can also afford to push the car over 20psi(need to send the EMS out for a map upgrade and switch to v-mount).

even with auxiliary injection the motor would be toast at 12.5 AFR pushing that horsepower level.

Last edited by RotaryEvolution; Jan 5, 2011 at 02:13 PM.
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Old Jan 5, 2011 | 07:53 PM
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Originally Posted by Howard Coleman CPR
converting your hp from standard correction to SAE you made 557 instead of 570.

570 SAE X 1.92 = 1070 CFM or 73.95 lbs per minute of air.

at 12.5 AFR you would be using 5.916 lbs/minute of gasoline or 3527 CC/Min and should be around 72% duty cycle w 850/1600s.

at 557 SAE rwhp you were making 655 flywheel hp from 159 cu inches or 4.12 hp per cubic inch!

given that race gas has the same autoignition temperature as 93 octane (495 degrees) and you were running no alcohol (autoignition 867 degrees or water) i am not surprised at your outcome especially with air fuel over 12.

while racegas has the octane, being gasoline it has the usual dangerous autoignition point and as such you will find it a whole lot cheaper to add meth and/or water to your motor so you avoid talking to engine re-builders.

further, for a whole bunch of reasons i favor a Kenne Bell Boost A Pump rather than a second pump.

good luck,


howard
You right..I should have known better. All I wanted to do was richen it to 11.5 and lean out the high rpm rich area, but I pulled one pump relay by mistake moving the water injection and only got one run on the dyno off. I will post the final run, the 570hp run was done the day before. I think I will run the Kenne Bell , but with what intank pump. I asssume the Bosch 044.
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Old Jan 5, 2011 | 08:01 PM
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i have run my BAP (20 amp version) at +20% V gain for 5 years w one Cosmo pump. it has run my 850/1600s to 90% duty cycle w zero fuel pressure fade at 20 psi.

i like the fact that the pump only sees more V under boost and the rest of the time it is pretty close to OE.

since i ran 1400 CC/Min of 100% meth it generally only has to push my injectors to 71% duty at 500 SAE hp. (i now run 2000)

i log my fuel pressure so i KNOW there is no pressure drop off.

works for me though there are plenty other options.

howard
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