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1680cc partnumber and KG instal manual

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Old 11-04-09, 01:45 PM
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1680cc partnumber and KG instal manual

looking for the partnumber of the Bosch 1680cc injectors as well as an installation manual for these in the KG sec fuel rail kit


thanks
Old 11-04-09, 08:05 PM
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edit: part number below is for 1600's not 1680's.

Bosch# 0280150846 "cream tops" will get you 1600's. http://www.fiveomotorsport.com/Injector_SetsMODS.asp

2 for $179.

edit again:

Now I'm curious, seems like maybe they're one and the same: http://www.bmotorsports.com/shop/pro...roducts_id/562
Old 11-04-09, 08:29 PM
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0280150842
http://injector-rehab.com/images/inj.../280150842.jpg

Installing them is pretty easy, use some lube, new seals, push them in gently making sure the seals don't get pinched. Bolt them up, pressure test the system before starting the engine to ensure no leaks.
Old 11-05-09, 02:37 AM
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I now have the KG sec rail + the metal drop in rings. The rubber seal you mention is the one the comes on the injector, right?

Are there any other seals needed? (on top towards rail)

thanks
Old 11-05-09, 06:22 AM
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There is one seal on the top of the injector, one on the bottom. The metal drop in rings go into the intake manifold for the injector seal (bottom) to sit against. The top seal seals against the machined surface of the kg parts rail.

Besides the injector seals, no there isn't any other seal you need in the kg rail.
Old 11-05-09, 08:34 AM
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ok thanks, but these injector seal come with the injectors when you buy them, right?

iow. the ones you see sitting on the bottom and top of the injector (preassembled)
Old 11-06-09, 07:21 AM
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Pictures are worth a thousand words, and since I have my injectors and rails off for injector flow testing i'll post a couple.




Just keep in mind that I have the metal drop in rings in the lower intake manifold, which the lower seal on the injector sits into.
Old 11-09-09, 07:13 AM
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ok superb... thx a lot
Old 11-10-09, 07:26 AM
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Originally Posted by Dan_s_young
Pictures are worth a thousand words, and since I have my injectors and rails off for injector flow testing i'll post a couple.




Just keep in mind that I have the metal drop in rings in the lower intake manifold, which the lower seal on the injector sits into.


Those injectors were modified at the top to fit into a OEM TII rail. I would not recommend using those as the (KG) rails were designed to use the injector unmodified. Under pressure that o-ring will just roll right over that metal lip and cause a huge problem (loss of engine or entire car due to fire). Sell those to someone running stock rails and get the right injectors rather than rigging it up.
Old 11-17-09, 06:46 AM
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Thank you I will do that! Do larger primary injectors need to be machined like this to fit into the factory rail as well? My 720cc primaries don't look like they have the same machined groove and I just want to make sure I won't have issues with them.
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