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aluminum renesis rotors?

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Old 08-25-03, 01:27 PM
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the shorter seal height could also be used for sprung weight reduction...?
Old 08-25-03, 04:48 PM
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Shorter seal height makes me think they could have tweaked the eccentricity of the housing for less seal travel and less groove wear.
Old 09-01-03, 03:30 AM
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The new 2 piece seal that replaces the 3 piece, will it seal as well?
Old 09-01-03, 09:17 AM
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Originally posted by j9fd3s
yes and another plus for planes is that if you loose a rotor, its still running on the other one(s), unlike say throwing a rod in a piston engine

mike
Uh. no. I used to think that too, but after researching the issue it turns out that the engine runs too rough on only one rotor. Not a problem in a car, but in an airplane the vibrations are amplified by the propeller to the point where things start flying off the plane if rpms are kept up too high.
Since a two-rotor engine operating on only one rotor only produces about 35% power, throttling back to decrease the vibes will leave you with not enough power to maintain altitude. This will increase your glide distance, but if there's no landing strip within gliding distance you'll be doing an off-airport landing.
This actually happened about 8 weeks ago to a guy named Chuck Dunlap. He was on his way to Arlington Wa. in his 13B-powered RV6 kitplane. While over the grand canyon a dowel pin in the Pinneapple racing-supplied secondary intake actuator worked loose and was ingested by the engine. This destroyed his rotor and housing.
He was able to glide to a hwy and make an emergency landing, but a truck got in his way and in avoiding a collision his landing was rough enough to slightly damage one wingtip.
It's true that if these engines overheat they won't seize, which is good in aircraft. But the engine will need to be replaced after landing.
The only other failure modes are fuel starvation, electrical failure, and apex seal failure. As long as you don't overboost them and as long as you run premix instead of that crud from the oil pan to lube the apex seals (and don't ingest any foriegn object debris) the apex seals will hold up just fine.
Old 09-01-03, 10:02 AM
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Originally posted by voodooracing
the shorter seal height could also be used for sprung weight reduction...?
yup
thats what they did since the 8 has a higher redline
Old 09-01-03, 10:35 AM
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Originally posted by Aviator 902S
as long as you run premix instead of that crud from the oil pan to lube the apex seals (and don't ingest any foriegn object debris) the apex seals will hold up just fine.
Ha ha, "crud from the oil pan", perfect way to say it. I knew the aviation rotary engine builders disabled the crankcase oil injection! Crud is right. When that stuff burns, it leaves behind all the dirt and acid held in suspension, which cakes the rotor with soot. "Hot spots", anyone?

Some of the second gen guys don't agree.
Old 09-01-03, 08:43 PM
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i really wanna see the testings of mazdatrix and know if they will work in the other 13Bs
Old 09-02-03, 07:28 PM
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Originally posted by The_7
i really wanna see the testings of mazdatrix and know if they will work in the other 13Bs
\
they will if you machine the apex seal slots
Old 09-02-03, 07:58 PM
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????
Old 09-02-03, 07:58 PM
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Originally posted by 88IntegraLS
Ha ha, "crud from the oil pan", perfect way to say it. I knew the aviation rotary engine builders disabled the crankcase oil injection! Crud is right. When that stuff burns, it leaves behind all the dirt and acid held in suspension, which cakes the rotor with soot. "Hot spots", anyone?

Some of the second gen guys don't agree.
while its far from conclusive the factory used a metering pump on the 787's

mike
Old 09-02-03, 09:42 PM
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They also had 3-piece ceramic apex seals and the engines were torn down after every race...
Old 09-02-03, 10:05 PM
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maybe it was a rule thing?
Old 09-03-03, 11:55 PM
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As long as there is enough casting(material) around the apex groove left after milling to accomodate the regular height seals they should work fine in earlier motors. Can't wait to see the results from Dave at Mazdatrix.
Old 09-04-03, 12:36 AM
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hey i got the new 2pc mazda seals in my engine and my compression SUCKS! =(
Old 09-22-03, 12:56 AM
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Alum. rotor

Originally posted by 88IntegraLS
So what exactly is the reason alloy rotors would melt? Forged alloy pistons are regularly used in Honda engines. (ha ha, I am a honda owner too. ) Isn't the reason rotary exhaust gas temps are higher than piston temps is because rotaries don't burn the air/fuel as long and expel it out the exhaust earlier than a piston engine would? Piston engines run leaner, too, meaning higher actual combustion temps.
I am no engineer but I would imagine it would be pretty hard or costly to have a bearing and a pressed in gear in the center of a piece of alum. Not to mention all the seal groves have to resist to wear. Piston rings barely move in ring grooves compared to an apex seal. The rotor gear is pressed for vibration dampening so with alum. rotor may be the vibration will be an issue again. Pressure on a piston I would think is pretty even across, but on a rotor I would think it is about as uneven as you can get. Gasoline motor all have prtty much same temp. but the reason for rotaries and two stroke to have higher exhaust temp AT THE MANIFOLD is because there are no valves or runners in a cylinder head to soak up the heat. Contrary to a Porsche owner's belief rotary does not run hotter, the exhaust just done not get cooled as much. The combustion temp. I would think is higher in a piston motor because of better thermal efficiency.
Old 09-22-03, 01:04 AM
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Oh I forgot to mention the teflon piston that has been under developement for years now. May be rotary can skip alum. and go straight to teflon in the future.
Old 11-14-03, 02:01 AM
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or ceramic~ *#&$@!!
Old 11-14-03, 02:12 AM
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or ceramic~ *#&$@!!
Old 11-14-03, 03:58 AM
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Originally posted by mazdized
Oh I forgot to mention the teflon piston that has been under developement for years now. May be rotary can skip alum. and go straight to teflon in the future.
Wasn't it the Vega that had a teflon cylinder walls?

The ones that everyone had bored out to build monster vegas w/ stock motors (not talking about BBC Vegas) because the teflon had a tendency to chip off and trash motors... At least that's what memory tells me.
Old 11-14-03, 12:25 PM
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Originally posted by peejay
They also had 3-piece ceramic apex seals and the engines were torn down after every race...
and then put back together because there was barely measuable wear
Old 11-14-03, 12:39 PM
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Originally posted by j9fd3s
while its far from conclusive the factory used a metering pump on the 787's

mike
The point could be made that more than likely Mazda had whichever oil company was sponsoring them brew up a special blend of oil specificially for that motor which would eliminate any problems of injecting motor oil into the engine...
Old 11-14-03, 01:16 PM
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Originally posted by Kenku
The point could be made that more than likely Mazda had whichever oil company was sponsoring them brew up a special blend of oil specificially for that motor which would eliminate any problems of injecting motor oil into the engine...
if there are any in the first place
Old 11-14-03, 01:57 PM
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Originally posted by j9fd3s
if there are any in the first place
What do you mean if there are any in the first place? Oil company sponsors? Don't be silly, of course there is. Renown Petroleum Ltd. which has, it seems, has since gone away. Look at the front and sides of the car.
Old 11-14-03, 02:03 PM
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Originally posted by j9fd3s
if there are any problems with injecting motor oil into the engine in the first place {clar.}
Old 11-14-03, 02:06 PM
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Oh, that. My bad.


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