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Suggestions for fixing oil catch can problem

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Old Apr 23, 2004 | 02:06 PM
  #176  
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Damon, if its climbing the walls, then how is it getting to the tip of the turkey baster, the hole in which is essentially "floating" in the center of the filler tube? .... it would have to climb to the top, then back down the baster, then back up the inside of the baster to get out into the catch can.

It seems that the oil is able to "go" anyplace that air can go.


Originally posted by DamonB
There is some vapor but the far majority is oil that literally climbs out the pan and up the filler neck.
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Old Apr 23, 2004 | 02:19 PM
  #177  
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Originally posted by ptrhahn
Damon, if its climbing the walls, then how is it getting to the tip of the turkey baster, the hole in which is essentially "floating" in the center of the filler tube?
Because the entire filler is literally full of oil under hard right turns. The g forces pull the oil out of the pan and it then rises up the fill tube.
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Old Apr 23, 2004 | 02:47 PM
  #178  
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That would still lead me to think that nothing you do at the top of the filler will help then... the solution will be in baffling the entrance to the filler neck such that not as much oil is getting in there. Even if you block it from getting out of the filler neck, thats still alot of oil that isn't in your engine doing it's job.
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Old Apr 23, 2004 | 04:04 PM
  #179  
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If you look earlier, the new pan baffle IS the ultimate solution.

It's definitely the solution I'll be going to. Sump going partially dry during hard rights is not even remotely good for the engine.
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Old Apr 23, 2004 | 06:44 PM
  #180  
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Well.. ultimate solution besides a dry sump.

Now THAT is what Chuck @ RE needs to fabricate. An FD3S dry sump system that does not cost 5000$.
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Old Apr 26, 2004 | 01:35 PM
  #181  
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Just wanted to add a photo I found in a back issue of SCC. They show a 2000 C-West RX7.

First they have a (green) hose running off the filler neck to a larger oil catch tank, then a second (green) hose running back to the fire wall with a breather filter (not 100% sure but it must be a breather) located at a higher level.

Sorry for the poor scan quality

//Oliver
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Old Apr 26, 2004 | 01:42 PM
  #182  
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Sorry, seems the forum will not accept my photo?...will try later
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Old Apr 29, 2004 | 12:27 AM
  #183  
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another approach ...

Originally posted by DamonB
Because the entire filler is literally full of oil under hard right turns. The g forces pull the oil out of the pan and it then rises up the fill tube.
oil level is initially below the pan seal line. a steady 1 G right will reposition the top of the sump oil at a 45 deg angle, which is still well below the kink in the FD fill tube. also, the pan baffel and air in the fill tube will both resist inital slosh overshoot when going from a left directly into the hard right (turns 7 and 8 at old summit point). oil does rise high enough to block the air exit path into the filler tube.

the sump pressure will now build and start to push oil up the fill tube untill a) it is pushed into vent lines, or b) the sump level drops enough to allow air to bubble up through the partial oil column in the fill tube. both modes gets oil into the vents. If cap vent only and case a) mode, then the baster would make it worse by creating dead air space around it ... less fill capacity. I suspect a) mode is more likely, esp if one runs 1/2 on oil stick range.

for those with single turbos on FD's, a simple solution is to run a 2nd vent line from the unused oil return port. when the fill tube vent path is oil blocked, the new vent on the right side would prevent any sump pressure increase, and oil will not rise in fill tube like a manometer as it now does. The new vent must be angled up from the block, to allow quick drainage after a hard left.

Both vents could run to a simple jaz catch can, with low oil accumulation expected. a 3rd line could go back to the turbo inlet, vs the open filter.

for other models, more difficult shop job. 2nd vent could be a similar turbo drain type location, or off the front cover at a place where oil thrash off chain is not too bad.

concept is to prevent oil from rising too high in fill tube, so it doesn't make it into the vent there and has to be delt with.

Last edited by KevinK2; Apr 29, 2004 at 12:30 AM.
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Old Sep 3, 2004 | 10:38 PM
  #184  
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To bring up a long dead thread, I was at Walmart yesterday, and found what looks to be an aluminum turkey baster/flavor injector that fits perfect in the stant cap. It was $2.94 and the partnumber is 007328707700 it's called an "injection baster." I figured I'd throw that out there for anyone who might be looking to do the baster trick earlier discussed in this thread.
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Old Sep 7, 2004 | 02:51 AM
  #185  
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update ... a member has been pm'ing me about the single turbo option to use xtr drain as a 2nd vent, as noted in my recent post. He has hard core track car, and oil accumulation in overflow tank was dramatically reduced. but just one data point so far.
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Old Nov 2, 2004 | 05:24 PM
  #186  
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Great minds must think alike Kevin, I had the same solution in my head in using the spare oil drain. Luckily enough I have a single turbo and have this option.

I have an extra baffle plate on the sump - looks great but doesn't cure the problem.

I'm hopefully going to be fitting the second pipe in a couple of weeks - I've got a couple of track days to do first, Brands Hatch (UK) next week and Nurburgring the week after.

I only seem to have the problem on long duration right turns, the short turns are no problem, but this leads to another concern thats gnawing at me.......

I may fix the 'filling the can' problem, but am I getting oil starvation in the pick up tube anyway?

Anyone gone the dry sump route on a 13b? I know a few of the 3 rotor guys have. Suggestions and price tag please!! As I've ripped out the air con - I thought I could use this point as a possible pump(s) mounting location and run off the main belt.

Max
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Old Nov 3, 2004 | 07:07 AM
  #187  
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Originally Posted by maximtaylor
Anyone gone the dry sump route on a 13b?
Never seen it on a street car but I have on several race cars. Mazda even makes a dry sump front cover with the pump built in; very trick:

Part # 0000-01-9312 Dry sump front cover $2423.40 (from page 1 of this thread)

I have yet to see someone use that cover though. The dry sumps I have seen seal the bottom of the motor with a plate and sit the pressure and scavenge pumps on the left side of the motor where it's easy to plumb. Custom brackets and adaptors were made to bolt up the pumps and plumb them.
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Old Nov 4, 2004 | 03:27 AM
  #188  
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Thanks Damon - Think I'll check the bank balance and go that route.

Max
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Old Nov 4, 2004 | 01:06 PM
  #189  
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max,

as long as the pick-up is at the sump lateral center, oil pressure should be ok. if oil starved, gauge would show it. the "long duration right oil vent problem" is explained at my earlier post.

FUEL STARVATION on long right's is another problem, with an easy solution possible. many oem in tank pumps have a mini-tank surrounding the pump, that is pre-filled, usually by a small primary pump down there. Since the mini-tank is usually clamped directly to the pump, the concept of a retro fit of the can and primary pump, to the fd pump assembly, seems within easy reach. This is a saab pump design from the 80's:

http://www.thesaabsite.com/shop/catimages/9321621.jpg

on a longish hard right, the mini pump is starved, not the main pump as long as some fuel is still in the can.

Last edited by KevinK2; Nov 4, 2004 at 01:26 PM.
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Old Nov 4, 2004 | 01:45 PM
  #190  
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Originally Posted by KevinK2
http://www.thesaabsite.com/shop/catimages/9321621.jpg

on a longish hard right, the mini pump is starved, not the main pump as long as some fuel is still in the can.
That essentially just a surge tank built into the fuel tank, right? I didn't realize there were stock systems around that already did this. By chance know of any other models that do this? Is it common among other cars?
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Old Nov 4, 2004 | 03:42 PM
  #191  
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Dont know if this was mentioned before 'cause I didnt read all the posts in this thread , but you can try this , get one of the older metal filler necks , plug or remove the factory tube , and replace it with an appropriately sized metal (weldable ) angled 90 deg fitting . Drill out a hole to fit it , put the angled section into the the tube so that its facing upwards toward the filler cap and and located in the center of the tube (away from the filler tube internal walls) then weld or braze it in . If oil travels up the walls it wouldn't get into the opening at the end of the fitting , since its located away from the wall , you would have to have a **** load of oil move up the filler neck to totally fill the tube to get it escaping into the fitting, in that case you have too much pressure leaking down and should probably be looking at "freshening up" the side seal / corner seal clearance.
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Old Nov 4, 2004 | 05:35 PM
  #192  
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fuel starvation

Originally Posted by DamonB
That essentially just a surge tank built into the fuel tank, right? I didn't realize there were stock systems around that already did this. By chance know of any other models that do this? Is it common among other cars?
z28's have a version of this, with return fuel also added:

http://www.racetronix.com/Racetronix..._Pump_Kit.html

stock FD:

http://reganrotaryracing.tripod.com/denso.htm

The '86 saab 900 pre-pump with screen could deliver into a custom can, and run off the main pump power. Return fuel could also contribute to can.
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Old Dec 11, 2004 | 07:09 PM
  #193  
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Anyone else working on different solutions? I think I'm going to go the route of utilizing the currently unused rear oil return line. I'm surprised that nobody doesn't already make a nice oil filler tube that helps alleviate the problem.
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Old Feb 27, 2005 | 12:44 AM
  #194  
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So what's the consensus/best practice to solve this issue other than a dry-sump conversion ?

I was on street tires at Roebling Road raceway, and had oil all over the place. Freaked me out.

:-) neil
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Old Feb 28, 2005 | 02:51 PM
  #195  
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UGH RR would be horrific for this problem. The toilet bowl being the big contributor. My sympathies.
Crispy
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Old Aug 15, 2005 | 01:51 PM
  #196  
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Reconstituted yet again... I am working on this problem as wespeak. The difference in my set-up, is that I am only using the breather on the rear iron, I have eliminated the one on the filler neck(Inadvertently to accomodate IC piping). So, What about a system that eliminates the catch can, and essentially is simply a loop with a breather at its highest point. Basicly run a line from the top of the rear iron to the turbo drain line, and tee a breather(with a baffle) at its highest point. has anyone measured the residual pressure in the turbo drain line? BTW read every pge of this thread before bringing it back. Worthwhile reading, but with no vent in the neck at all, I am seeing 1/2 quart a 20 minute session, down to ~1/3 quart below "low" on the dipstick.

So, anyone want to warn me about any dire consequenses of my T'ing into the turbo drain? Is there a better place? I would place the T very low on the drain line to take advantage of the weight of the oil in the line to aid in draining, and increasing the oveall capacity of the system. Also, has anyone experimented with carrying more oil to help lower overall oil temps? Thanks, carl
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Old Sep 4, 2005 | 11:10 AM
  #197  
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Carl,

What are your findings with the "T" in the drain?

A couple of us GT40r users have had issues with excessive blow-by...threads in other places and other forums.

Been thinking about adding a vent to the rear iron and the T into the drain line.

So far running a AN10 vent on the oil filler neck has cut my blow-by down. Also, adding a supply side oil restrictor has contributed to the decrease. I see 100psi above 3000rpm to redline.

Tried different weights in oil. Car likes the thinner stuff. But it seems to run happier with the heavy oils on the hotter days.

My capacity is 7qts. I run a single 34 row Earl's oil cooler with AN10 lines, bypass, and remote FRAM HP2 filter (that holds near a quart by itself.)

Still have the blow-by...just alot less now...maybe 1/10th what it used to be. Used to be a couple of 20psi 2500-redline pulls would fill it. Now I can run do a gas tank full of those runs and have to empty the can.

Tony

Last edited by Asleep; Sep 4, 2005 at 11:12 AM.
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Old Nov 4, 2005 | 09:00 AM
  #198  
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My pcv system is still completely stock at this point. I installed a clear tube from the oil filler to the primary turbo inlet so I could now see exactly how much oil passes through there. It's a lot when I'm on race tires!

I never did get around to building a new oil filler and modifying the pcv system. Maybe I'll do that over the winter.

Anybody had any new solutions to this mess lately?
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Old Nov 4, 2005 | 09:34 AM
  #199  
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I worked up this higher capacity can. I think the problem is, "blocking" mechanisms generally block air as well as oil, and you don't want that... I just resolved to give it "all" a bigger place to go.

If I go single T, i'll likely have something to vent the opposite side of the pan worked up to help eliminate the problem, but for now, this holds everything the car can throw at it in a session:
Attached Thumbnails Suggestions for fixing oil catch can problem-dscn2206.jpg   Suggestions for fixing oil catch can problem-dscn2207.jpg   Suggestions for fixing oil catch can problem-dscn2208.jpg   Suggestions for fixing oil catch can problem-dscn2209.jpg  
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Old Nov 4, 2005 | 12:13 PM
  #200  
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Originally Posted by DamonB
I installed a clear tube from the oil filler to the primary turbo inlet so I could now see exactly how much oil passes through there. It's a lot when I'm on race tires!
You're right that race tires will blow a lot of oil into your system. I installed a large greddy oil catch can (about 1.5 quart capacity) inline with the PCV. Some tracks will fit it up after about 2.5 hours of track time. Others will take longer. The advantage of a larger catch can is that I usually empty it once a day during race weekends. It's easy to do and not a big inconvenience in my opinion. Some folks are filling up the smaller size catch cans in one session.

Just make sure you check those oil levels at least every other session!
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