want to make 300 rwhp in an s4 n/a
Joined: Mar 2001
Posts: 31,837
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From: https://www2.mazda.com/en/100th/
Reminds me of "the bitch" Grand National... 560whp on a Mustang dyno, through 3" pipes, it blew a bench across the shop.
The problem is, the futher along the scale you go, you'll find that the more ported engines are less tolerant of a restrictive exhaust system! And it is VERY DIFFICULT to make an exhaust system that is both quiet, and non-restrictive! This isn't to say it can't be done, but there are many more failures than successes, and everybody's idea of acceptable is different.
On my Semi pp build i plan on having a cutout valve before the rear muffler, that way i can run a fairly low noise level on the street, and with the flip of a switch have a exhaust wich suits a semi pp.
That won't help at all. You need a zero-restriction exhaust so that the engine has good street manners.
I ran something similar on a street port I had over ten years ago, what I found was the engine needed to be retuned with the cutout open vs. closed. If you were running EFI that used a mass airflow sensor, or if you had a map that altered fueling based on exhaust pressure (custom code), then it would make more sense... but it still wouldn't get around the problem of the engine.
I ran something similar on a street port I had over ten years ago, what I found was the engine needed to be retuned with the cutout open vs. closed. If you were running EFI that used a mass airflow sensor, or if you had a map that altered fueling based on exhaust pressure (custom code), then it would make more sense... but it still wouldn't get around the problem of the engine.
Joined: Mar 2001
Posts: 31,837
Likes: 3,234
From: https://www2.mazda.com/en/100th/
exhaust. the challenge is to make it quiet enough to use on the street (or track!), yet flow enough to allow the engine to run.
for me the next exhaust system is going to get built on the dyno, the crucial bit being header length. once i've found a header length that the engine likes, then i get to pick mufflers.
the two rules of thumb for mufflers are.
1. the larger the body of the muffler, the more it should quiet. (shape matters too, but round will stand up to the rotary better)
2. pipe size has an influence over volume and tone. to wit. i have an extra 3" muffler i can cram in the tailpipe of my P port, and it makes it quieter, but not by a lot. however a reducer from 3" to 2.5" seems like a larger difference, it takes away the low frequency boominess.
going even further i have a pair of resonated tips, that are maybe 1" ID each, and with that and nothing else, it sounds remarkably like am RB turbo back system. its quiet enough to street, it would pass the police noise test.
however putting on the tips, drops the idle 100rpm, AND it lowers the "it stops running because there is no airflow" point from 6500 (stock air cleaner) to about 4k.....
the flap actually may work, but really you'd probably need to drill a couple big holes in it
Joined: May 2005
Posts: 2,745
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From: North Bay, Ontario
You could always put the cut-out on a low-pressure switch plumbed into a copper line off the collector. As long as it registers and opens by 1 psi or something it shouldn't affect running that badly, right? 
And I'm not sure exactly how he does it, but Logan at Defined seems to have come up with a home-made solution for his 3-rotor semi-PP that is non-restrictive, yet quite quiet. Something to do with steel wool...

And I'm not sure exactly how he does it, but Logan at Defined seems to have come up with a home-made solution for his 3-rotor semi-PP that is non-restrictive, yet quite quiet. Something to do with steel wool...
And I'm not sure exactly how he does it, but Logan at Defined seems to have come up with a home-made solution for his 3-rotor semi-PP that is non-restrictive, yet quite quiet. Something to do with steel wool...
The collector style is key, a choke style collector helps to decouple the exhaust system from the header. This is part of why new V8s make more power with stock exhausts than with traditional style long-tube headers unless you put freeflowing (loud) exhausts on them. I've only ever seen two other headers use that kind of collector.
And the rest is just simple muffler mechanics - the more muffler shell size you have, the quieter it's going to be. Ultimately you end up with an exhaust system that is all ate up with muffler, but if you do them right they won't have any restriction and will still flow well.
I realize now that I'm measuring exhaust backpressure in the wrong spot. What I need is a high speed transducer mounted up at the engine flange, and read it with a scope that has another channel reading crank angle. All that matters is the backpressure at the port during the overlap period, and really it should be a vacuum. Good setups will have 10" of vacuum or more at the exhaust port during the overlap period.
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