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Repair of FD headlight covers

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Old 11-27-12, 03:18 PM
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Repair of FD headlight covers

Has anyone successfully repaired mounting tabs on headlight covers? I have a pair that the mounting tabs have busted off, but the paint is still great on them. I keep looking at them and think what a waste. I know new ones are only like $80 from Ray, but there has got to be something I can do to repair these, i would hate to toss them when they look so good.

I know people have used jb weld and such to re-attach tabs, but mine are completely missing, I would need to come up with a way to re-create the mounting tabs from scratch.
Old 01-09-13, 01:00 AM
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your proposed solution works. fabricate some plastic pieces and j b weld for reinforcement.
Old 01-09-13, 10:13 AM
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Cut some thin metal and plexi it to the cover.
Old 01-10-13, 01:49 AM
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Im with ZE- Bend some some sheet metal at a 90* bend, drill holes and epoxy them in. boom. done
Old 01-11-13, 08:02 PM
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Jeff did you have success with any of the suggestions provided? I am in the same boat as you and am willing to try and fix them.
Old 01-15-13, 08:44 AM
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Hopefully it worked because this is what I'm stuck with.

Repair of FD headlight covers-forumrunner_20130115_064437.jpg
Old 01-15-13, 10:25 AM
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You can buy aftermarket replacement as well.
Old 01-15-13, 12:32 PM
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Originally Posted by Marty_1708
Jeff did you have success with any of the suggestions provided? I am in the same boat as you and am willing to try and fix them.
I picked up a set of used already painted covers, so i havent done anything yet. One of mine had 3 of the tabs intact, and the broken off piece was still on the headlight. I use plastic epoxy to repair that one. The other cover has no tabs at all, so thats the one i will have to mess with.
Old 01-15-13, 10:51 PM
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All of mine are broke. Oh well I might just convert them and not hassle with it.
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