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Tapping cast iron manifold?

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Old Aug 15, 2007 | 08:32 PM
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Tapping cast iron manifold?

Is it ok to do? I want to tap the stock twin turbo exhaust manifold (nonseq) for EGT sensors. Any special techniques, tools, bits?
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Old Aug 15, 2007 | 09:54 PM
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I think it's more common to weld in a bung.

Quick search, I think you want to weld one of these in. http://www.thesensorconnection.com/s...ngs/index.html
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Old Aug 16, 2007 | 01:24 AM
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Originally Posted by AHarada
Is it ok to do? I want to tap the stock twin turbo exhaust manifold (nonseq) for EGT sensors. Any special techniques, tools, bits?
Its fine. Drill bit + tap. Drill hole, tap with cutting fluid, 1/2 turn at a time. Clean tap often.
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Old Aug 16, 2007 | 06:52 AM
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From: Floyds Knobs. IN
Originally Posted by scathcart
Its fine. Drill bit + tap. Drill hole, tap with cutting fluid, 1/2 turn at a time. Clean tap often.
+1

Tap cutting oil is a must. Motor oil, WD40, etc is not the same. You'll be fine.
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Old Aug 16, 2007 | 10:47 AM
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when tapping cast iron dont use oil!

use lard.
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Old Jan 23, 2013 | 11:03 PM
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Chris, do you have any pics of the location/install in the stock cast manifold? I want atleast one probe for my FB project. I like your suggestion in a newer thread about just logging to the PS1000. I don't want the cockpit full of gauges. Want to have only Boost and Wideband on A pillar.

Last edited by HRnico; Jan 23, 2013 at 11:05 PM. Reason: Lard it is than
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Old Jan 23, 2013 | 11:09 PM
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Lard is right.This thread slid back to life after SIX years.
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