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-   -   Glease - Project DRTO PWR (https://www.rx7club.com/build-threads-294/glease-project-drto-pwr-997677/)

Glease Man 05-07-12 09:32 PM

Glease - Project DRTO PWR
 
I'm still pretty green here, but going to post up my build. :)

This is my new project to replace my MR2. Rust free and low KM. Previous owner blew it up, so the engine was already out. He dyno'd his setup at 290HP.

Current Mods-

MegaSquirt II v3.0
Hybrid Turbo (Stock hot side, Garrett 60-1 Cold)
1600CC Secondary Injectors
Koyo Aluminum Rad
Walbro 255
4" Exhaust
Air pump delete
Lightweight steel flywheel
Some sort of JDM Coil overs
Stainless Brake Lines





Picking it up:

https://i294.photobucket.com/albums/.../image13-1.jpg
https://i294.photobucket.com/albums/.../image14-1.jpg
https://i294.photobucket.com/albums/...ag/image15.jpg
https://i294.photobucket.com/albums/...ag/image16.jpg
https://i294.photobucket.com/albums/...ag/image17.jpg

Glease Man 05-07-12 09:35 PM

https://i294.photobucket.com/albums/...IMG_1399-1.jpg

The garret 60-1 wheel
https://i294.photobucket.com/albums/...g/IMG_1414.jpg

https://i294.photobucket.com/albums/...g/IMG_1411.jpg

https://i294.photobucket.com/albums/...g/IMG_1418.jpg

https://i294.photobucket.com/albums/...g/IMG_1415.jpg

Got a bunch of parts in, still waiting on engine rotors, housings, apex seals, FMIC, and BOV, meth controller, and some other junk.

https://i294.photobucket.com/albums/...g/IMG_2135.jpg

https://i294.photobucket.com/albums/...g/IMG_2139.jpg

https://i294.photobucket.com/albums/...g/IMG_2136.jpg

https://i294.photobucket.com/albums/...g/IMG_2081.jpg

https://i294.photobucket.com/albums/...g/IMG_2137.jpg

https://i294.photobucket.com/albums/...g/IMG_2140.jpg

Did some polishing, lots more to do.

https://i294.photobucket.com/albums/...g/IMG_1506.jpg

Glease Man 05-07-12 09:36 PM

https://i294.photobucket.com/albums/...g/IMG_1499.jpg

https://i294.photobucket.com/albums/...g/IMG_1502.jpg

https://i294.photobucket.com/albums/...IMG_1505-1.jpg

Pre-mixing, no more OMP
https://i294.photobucket.com/albums/...g/IMG_2099.jpg

Fixed the roof, the clear was peeling from the sun.

https://i294.photobucket.com/albums/...g/IMG_2040.jpg

https://i294.photobucket.com/albums/...g/IMG_2062.jpg

https://i294.photobucket.com/albums/...g/IMG_2068.jpg

https://i294.photobucket.com/albums/...g/IMG_2104.jpg

https://i294.photobucket.com/albums/...g/IMG_2120.jpg

https://i294.photobucket.com/albums/...g/IMG_2117.jpg

Some blending to do still, but turned out very good.
https://i294.photobucket.com/albums/...g/IMG_2112.jpg


https://i294.photobucket.com/albums/...g/IMG_2067.jpg

Glease Man 05-07-12 09:38 PM

Still need seats too, lol.
https://i294.photobucket.com/albums/...g/IMG_2075.jpg
https://i294.photobucket.com/albums/...g/IMG_1501.jpg
https://i294.photobucket.com/albums/...g/IMG_2090.jpg

My Fiance!

https://i294.photobucket.com/albums/...g/IMG_2212.jpg

Glease Man 05-07-12 09:39 PM

Blasted and painted a bunch of stuff

https://i294.photobucket.com/albums/...g/IMG_2263.jpg

https://i294.photobucket.com/albums/...g/IMG_2262.jpg

https://i294.photobucket.com/albums/...g/IMG_2308.jpg

https://i294.photobucket.com/albums/...g/IMG_2288.jpg

https://i294.photobucket.com/albums/...g/IMG_2305.jpg

Cleaned things

https://i294.photobucket.com/albums/...g/IMG_2249.jpg

https://i294.photobucket.com/albums/...IMG_2261-1.jpg

Got this

https://i294.photobucket.com/albums/...g/IMG_2312.jpg

https://i294.photobucket.com/albums/...g/IMG_2313.jpg

Got my turbo together

https://i294.photobucket.com/albums/...g/IMG_1575.jpg

Got porting templates transferred onto my irons and housings. Going with a Pineapple Racing medium Streetport. Porting this week.

https://i294.photobucket.com/albums/...g/IMG_1574.jpg

https://i294.photobucket.com/albums/...g/IMG_1579.jpg

j.motta 05-07-12 09:39 PM

Nice paint job..

Glease Man 05-07-12 09:40 PM

Just for sexiness.

https://i294.photobucket.com/albums/...g/IMG_2269.jpg

https://i294.photobucket.com/albums/...g/IMG_2317.jpg


https://i294.photobucket.com/albums/...g/IMG_2320.jpg

Glease Man 05-07-12 09:41 PM

Gauge thinger. Hate the visibility, going to change this out asap.

https://i294.photobucket.com/albums/...g/P1010127.jpg
https://i294.photobucket.com/albums/...g/P1010130.jpg
https://i294.photobucket.com/albums/...g/P1010132.jpg
https://i294.photobucket.com/albums/...g/P1010178.jpg

This
https://i294.photobucket.com/albums/...g/P1010124.jpg

New seats

https://i294.photobucket.com/albums/...g/P1010148.jpg
https://i294.photobucket.com/albums/...g/P1010149.jpg

Finally got to sit in the car, lol

https://i294.photobucket.com/albums/...g/P1010170.jpg

New sexy steering wheel - Momo corse

https://i294.photobucket.com/albums/...g/P1010152.jpg

https://i294.photobucket.com/albums/...g/P1010151.jpg

Re-wired some megasquirt stuff, took a picture of the hawt black box

https://i294.photobucket.com/albums/...g/P1010144.jpg

Glease Man 05-07-12 09:42 PM

50mm Emusa Wastegate - So good

https://i294.photobucket.com/albums/...g/P1010179.jpg
https://i294.photobucket.com/albums/...g/P1010180.jpg
https://i294.photobucket.com/albums/...g/P1010184.jpg

Glease Man 05-07-12 09:45 PM

So here's an up to date update,


I ended up buying an assembled keg from someone here, rebuilt with a Large Street Port. SO, that's in the mail, and I'm going to store away my current engine parts.

Hoping to be running soon!

Glease Man 06-29-12 11:28 PM

aven't updated this thread in forever! Lot's has happened. The car is currently running and driving, just waiting on parts for my new rad fan set-up so it will stop running too hot.

Here's what I've been doing the last few months:

This is the manifold I bought from the car I picked up in Muskoka. Made it work with my wastegate, and straightened all of the gasket surfaces.
https://i294.photobucket.com/albums/...g/P1010189.jpg

Welded the V-Band for my wastegate

https://i294.photobucket.com/albums/...g/P1010191.jpg

https://i294.photobucket.com/albums/...g/P5240277.jpg

https://i294.photobucket.com/albums/...g/P5240292.jpg

CNC Sexy Logo

https://i294.photobucket.com/albums/...g/P5240266.jpg
https://i294.photobucket.com/albums/...g/P5240269.jpg

Bent
https://i294.photobucket.com/albums/...g/P5240275.jpg

Glease Man 06-29-12 11:29 PM

Done!
https://i294.photobucket.com/albums/...g/P5240284.jpg
https://i294.photobucket.com/albums/...g/P5240289.jpg

Got my FMIC mounted, it was quite a pain, but worked out well.

https://i294.photobucket.com/albums/...g/P5250326.jpg

This stuff had to go, lol. Got the washer bottle back in though.
https://i294.photobucket.com/albums/...g/IMG_1773.jpg

Test fit
https://i294.photobucket.com/albums/...g/IMG_1765.jpg

https://i294.photobucket.com/albums/...g/P5250324.jpg

https://i294.photobucket.com/albums/...g/P5250325.jpg

https://i294.photobucket.com/albums/...g/P5250331.jpg

Had to modify this pipe to make it non-ghetto

https://i294.photobucket.com/albums/...g/P5250294.jpg

Glease Man 06-29-12 11:29 PM

Late night Bartel welding, lol

https://i294.photobucket.com/albums/...g/P5250302.jpg

https://i294.photobucket.com/albums/...g/P5250306.jpg

OH LA LA

https://i294.photobucket.com/albums/...g/P5250312.jpg

Fixed my bumper mounting studs that broke too. Made them stainless.

https://i294.photobucket.com/albums/...g/P5250313.jpg

Pipe fit awesome

https://i294.photobucket.com/albums/...g/P5250316.jpg

https://i294.photobucket.com/albums/...g/P5250314.jpg

https://i294.photobucket.com/albums/...g/P5250321.jpg

Other side

https://i294.photobucket.com/albums/...g/P5250317.jpg

https://i294.photobucket.com/albums/...g/P5250319.jpg

https://i294.photobucket.com/albums/...g/P5250334.jpg

My friend doing stellar bumper trimming.

https://i294.photobucket.com/albums/...g/IMG_1767.jpg

Glease Man 06-29-12 11:31 PM

Made some brackets for the E-Fan. Unfortunately i'm switching fans, but they are still sexy. The old ones were sketch.

https://i294.photobucket.com/albums/...g/P1010211.jpg

https://i294.photobucket.com/albums/...g/P1010213.jpg

https://i294.photobucket.com/albums/...g/P5220242.jpg

https://i294.photobucket.com/albums/...g/P5220244.jpg

OMP Block off plate. Mixing 2-Stroke instead

https://i294.photobucket.com/albums/...g/P1010214.jpg

https://i294.photobucket.com/albums/...g/P1010217.jpg

https://i294.photobucket.com/albums/...g/P1010222.jpg

https://i294.photobucket.com/albums/...g/P1010220.jpg

Glease Man 06-29-12 11:31 PM

Using these wheels this year. Had them left over from my MR2 project.

https://i294.photobucket.com/albums/...g/P5180237.jpg

Paint

https://i294.photobucket.com/albums/...g/P5180235.jpg

New tires

https://i294.photobucket.com/albums/...g/P5290346.jpg

https://i294.photobucket.com/albums/...g/P5290347.jpg

Sexy new pedals (my favourite part of any build)

https://i294.photobucket.com/albums/...g/P5240252.jpg

https://i294.photobucket.com/albums/...g/P5240253.jpg

https://i294.photobucket.com/albums/...g/P5240254.jpg

Cleanup up the MegaSquirt wiring and labeled things.

https://i294.photobucket.com/albums/...g/P5270338.jpg

https://i294.photobucket.com/albums/...g/P5270340.jpg

All back together under the carpet

https://i294.photobucket.com/albums/...g/P5270342.jpg

Got my gaskets and engine!

https://i294.photobucket.com/albums/...g/P5240248.jpg

Thermal Pellet

https://i294.photobucket.com/albums/...g/P5240247.jpg

Glease Man 06-29-12 11:32 PM

Blow off Valve

https://i294.photobucket.com/albums/...g/IMG_1843.jpg

Not my best welds...

https://i294.photobucket.com/albums/...g/IMG_1844.jpg

https://i294.photobucket.com/albums/...g/IMG_1845.jpg



The engine arrived finally, waited 6 weeks for it. It's a Large Street Port engine, freshly rebuilt.

Assembling

https://i294.photobucket.com/albums/...ag/image-1.jpg

https://i294.photobucket.com/albums/...g/IMG_1817.jpg

https://i294.photobucket.com/albums/...g/IMG_1816.jpg

Lots of work later, lol

https://i294.photobucket.com/albums/...IMG_1848-1.jpg

https://i294.photobucket.com/albums/...g/IMG_1847.jpg


manifold had a few issues with the turbo i'm using, so I'll be using it later with a bigger turbo.
https://i294.photobucket.com/albums/...g/IMG_1819.jpg

https://i294.photobucket.com/albums/...g/IMG_1836.jpg

Glease Man 06-29-12 11:34 PM

Video - Running

http://www.youtube.com/watch?v=r1MGQ...ature=youtu.be

beefhole 06-30-12 07:20 AM

No fair!! You're a machinist. The rest of us can't do half of this!
Build looks FIERCE. However, I think the older wheels are nicer. Continue!

Glease Man 06-30-12 10:59 AM

Haha thanks man! I've had a lot of fun building parts, that's for sure!

I liked the old wheels too, but they were too far gone with corrosion :( But, I'm getting married this November, so next year I should be able to buy something I like more.

blame 07-03-12 03:17 AM

dang kid, i don't even know how many custom parts i would have made if i had your skills/access to equipment.. looks absolutely awesome.

-sean

87 t-66 07-03-12 06:41 AM

good work :icon_tup:

sharingan 19 07-03-12 01:43 PM

Looks awesome, and I can only dream of what I would do with those tools/skills. One question though, with the attention to detail to everything else, why leave that UIM looking like rubbish? I wouldn't have taken long to clean and spray it and it would have made the bay look like you put the time into it that you obviously did.

Glease Man 07-03-12 10:41 PM

Thanks a lot, lots of cool parts to come!


Originally Posted by sharingan 19 (Post 11145319)
Looks awesome, and I can only dream of what I would do with those tools/skills. One question though, with the attention to detail to everything else, why leave that UIM looking like rubbish? I wouldn't have taken long to clean and spray it and it would have made the bay look like you put the time into it that you obviously did.

Haha, I knew this would come up. I had so much on my plate with Megasquirt and what not, that I decided to just leave the engine as is until it was figured out, I had the UIM off a good 10 times getting the car running.

I've learned from building my last car that making things shiny too early is stressful, and usually ends up getting done again.. I do appreciate your keen eye!


Built an extended slave cylinder rod, my clutch is isn't releasing all the way and I need this as a band-aid for now. Stainless of course :)

http://i294.photobucket.com/albums/m...g/IMG_1993.jpg

http://i294.photobucket.com/albums/m...g/IMG_1998.jpg

Buffed the car, no beauty shots until I figure out my rim situation.

http://i294.photobucket.com/albums/m...g/IMG_1985.jpg

http://i294.photobucket.com/albums/m...g/IMG_1990.jpg

http://i294.photobucket.com/albums/m...g/IMG_1991.jpg

http://i294.photobucket.com/albums/m...g/IMG_1988.jpg

Cleaned the interior finally..

http://i294.photobucket.com/albums/m...g/IMG_1974.jpg

ThunderSprinter 07-03-12 11:34 PM

Keep up the good work! Love the wastegate integration.

Broke_A_Baller 07-04-12 01:00 PM


Originally Posted by Glease (Post 11141810)
Late night Bartel welding, lol

Other side

https://i294.photobucket.com/albums/...g/P5250317.jpg


is there a reason why you cut a square for your piping rather than just using a circle bit? :scratch:
IMO it would have made it look a little "better"


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