Glease - Project DRTO PWR
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Glease Manufacturing
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From: Leamington, Ont
Glease - Project DRTO PWR
I'm still pretty green here, but going to post up my build. 
This is my new project to replace my MR2. Rust free and low KM. Previous owner blew it up, so the engine was already out. He dyno'd his setup at 290HP.
Current Mods-
MegaSquirt II v3.0
Hybrid Turbo (Stock hot side, Garrett 60-1 Cold)
1600CC Secondary Injectors
Koyo Aluminum Rad
Walbro 255
4" Exhaust
Air pump delete
Lightweight steel flywheel
Some sort of JDM Coil overs
Stainless Brake Lines
Picking it up:





This is my new project to replace my MR2. Rust free and low KM. Previous owner blew it up, so the engine was already out. He dyno'd his setup at 290HP.
Current Mods-
MegaSquirt II v3.0
Hybrid Turbo (Stock hot side, Garrett 60-1 Cold)
1600CC Secondary Injectors
Koyo Aluminum Rad
Walbro 255
4" Exhaust
Air pump delete
Lightweight steel flywheel
Some sort of JDM Coil overs
Stainless Brake Lines
Picking it up:




Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
Likes: 1
From: Leamington, Ont

The garret 60-1 wheel




Got a bunch of parts in, still waiting on engine rotors, housings, apex seals, FMIC, and BOV, meth controller, and some other junk.






Did some polishing, lots more to do.
Thread Starter
Glease Manufacturing
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Joined: Jan 2012
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From: Leamington, Ont
Blasted and painted a bunch of stuff





Cleaned things


Got this


Got my turbo together

Got porting templates transferred onto my irons and housings. Going with a Pineapple Racing medium Streetport. Porting this week.






Cleaned things


Got this


Got my turbo together

Got porting templates transferred onto my irons and housings. Going with a Pineapple Racing medium Streetport. Porting this week.

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Thread Starter
Glease Manufacturing
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From: Leamington, Ont
Gauge thinger. Hate the visibility, going to change this out asap.




This

New seats


Finally got to sit in the car, lol

New sexy steering wheel - Momo corse


Re-wired some megasquirt stuff, took a picture of the hawt black box




This

New seats


Finally got to sit in the car, lol

New sexy steering wheel - Momo corse


Re-wired some megasquirt stuff, took a picture of the hawt black box
Thread Starter
Glease Manufacturing
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From: Leamington, Ont
So here's an up to date update,
I ended up buying an assembled keg from someone here, rebuilt with a Large Street Port. SO, that's in the mail, and I'm going to store away my current engine parts.
Hoping to be running soon!
I ended up buying an assembled keg from someone here, rebuilt with a Large Street Port. SO, that's in the mail, and I'm going to store away my current engine parts.
Hoping to be running soon!
Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
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From: Leamington, Ont
aven't updated this thread in forever! Lot's has happened. The car is currently running and driving, just waiting on parts for my new rad fan set-up so it will stop running too hot.
Here's what I've been doing the last few months:
This is the manifold I bought from the car I picked up in Muskoka. Made it work with my wastegate, and straightened all of the gasket surfaces.

Welded the V-Band for my wastegate



CNC Sexy Logo


Bent
Here's what I've been doing the last few months:
This is the manifold I bought from the car I picked up in Muskoka. Made it work with my wastegate, and straightened all of the gasket surfaces.

Welded the V-Band for my wastegate



CNC Sexy Logo


Bent
Thread Starter
Glease Manufacturing
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From: Leamington, Ont
Done!


Got my FMIC mounted, it was quite a pain, but worked out well.

This stuff had to go, lol. Got the washer bottle back in though.

Test fit




Had to modify this pipe to make it non-ghetto


Got my FMIC mounted, it was quite a pain, but worked out well.

This stuff had to go, lol. Got the washer bottle back in though.

Test fit




Had to modify this pipe to make it non-ghetto
Thread Starter
Glease Manufacturing
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From: Leamington, Ont
Late night Bartel welding, lol


OH LA LA

Fixed my bumper mounting studs that broke too. Made them stainless.

Pipe fit awesome



Other side



My friend doing stellar bumper trimming.


OH LA LA

Fixed my bumper mounting studs that broke too. Made them stainless.

Pipe fit awesome



Other side



My friend doing stellar bumper trimming.
Thread Starter
Glease Manufacturing
iTrader: (5)
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From: Leamington, Ont
Made some brackets for the E-Fan. Unfortunately i'm switching fans, but they are still sexy. The old ones were sketch.




OMP Block off plate. Mixing 2-Stroke instead







OMP Block off plate. Mixing 2-Stroke instead



Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
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From: Leamington, Ont
Using these wheels this year. Had them left over from my MR2 project.

Paint

New tires


Sexy new pedals (my favourite part of any build)



Cleanup up the MegaSquirt wiring and labeled things.


All back together under the carpet

Got my gaskets and engine!

Thermal Pellet

Paint

New tires


Sexy new pedals (my favourite part of any build)



Cleanup up the MegaSquirt wiring and labeled things.


All back together under the carpet

Got my gaskets and engine!

Thermal Pellet
Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
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From: Leamington, Ont
Blow off Valve

Not my best welds...


The engine arrived finally, waited 6 weeks for it. It's a Large Street Port engine, freshly rebuilt.
Assembling



Lots of work later, lol


manifold had a few issues with the turbo i'm using, so I'll be using it later with a bigger turbo.


Not my best welds...


The engine arrived finally, waited 6 weeks for it. It's a Large Street Port engine, freshly rebuilt.
Assembling



Lots of work later, lol


manifold had a few issues with the turbo i'm using, so I'll be using it later with a bigger turbo.

Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
Likes: 1
From: Leamington, Ont
Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
Likes: 1
From: Leamington, Ont
Haha thanks man! I've had a lot of fun building parts, that's for sure!
I liked the old wheels too, but they were too far gone with corrosion
But, I'm getting married this November, so next year I should be able to buy something I like more.
I liked the old wheels too, but they were too far gone with corrosion
But, I'm getting married this November, so next year I should be able to buy something I like more.
Joined: May 2006
Posts: 3,881
Likes: 3
From: Jacksonville, Tampa & Tallahassee
Looks awesome, and I can only dream of what I would do with those tools/skills. One question though, with the attention to detail to everything else, why leave that UIM looking like rubbish? I wouldn't have taken long to clean and spray it and it would have made the bay look like you put the time into it that you obviously did.
Thread Starter
Glease Manufacturing
iTrader: (5)
Joined: Jan 2012
Posts: 356
Likes: 1
From: Leamington, Ont
Thanks a lot, lots of cool parts to come!
Haha, I knew this would come up. I had so much on my plate with Megasquirt and what not, that I decided to just leave the engine as is until it was figured out, I had the UIM off a good 10 times getting the car running.
I've learned from building my last car that making things shiny too early is stressful, and usually ends up getting done again.. I do appreciate your keen eye!
Built an extended slave cylinder rod, my clutch is isn't releasing all the way and I need this as a band-aid for now. Stainless of course


Buffed the car, no beauty shots until I figure out my rim situation.




Cleaned the interior finally..
Looks awesome, and I can only dream of what I would do with those tools/skills. One question though, with the attention to detail to everything else, why leave that UIM looking like rubbish? I wouldn't have taken long to clean and spray it and it would have made the bay look like you put the time into it that you obviously did.
I've learned from building my last car that making things shiny too early is stressful, and usually ends up getting done again.. I do appreciate your keen eye!
Built an extended slave cylinder rod, my clutch is isn't releasing all the way and I need this as a band-aid for now. Stainless of course



Buffed the car, no beauty shots until I figure out my rim situation.




Cleaned the interior finally..
Last edited by Glease Man; Jul 3, 2012 at 10:51 PM.




















