Build Threads The place to discuss complete builds

Stock Twins FD to Single E85 Build

Thread Tools
 
Search this Thread
 
Old Jan 13, 2020 | 11:15 AM
  #26  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
New oil metering injectors installed as a form of cheap insurance and inconel heat shielding put on while the LIM was out getting blasted.









Reply
Old Jan 13, 2020 | 11:28 AM
  #27  
Narfle's Avatar
Rx7 Wagon
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,978
Likes: 888
From: California
Lots of good work. The bracket for the battery terminal/fuse-box in the engine bay is real slick.
Reply
Old Jan 13, 2020 | 12:14 PM
  #28  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
So we knew the motor was recently refreshed but before getting too far, wanted to complete an independent compression test before things got too buttoned up. Results below... apparently this tester is an older version but we are satisfied with the results to keep moving forward.




Reply
Old Jan 14, 2020 | 07:23 AM
  #29  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
So after driving around to shops getting quotes to refinish the stock seats we decided to ultimately go aftermarket.

In order to get them as low as possible, some modifications were needed to the mounts and seat.

To address the buckles themselves, Andrew had a great idea to modify Miata receivers.

these are Robin Speedworks mounts and Cobra Nogaro seats.








Reply
Old Jan 14, 2020 | 08:56 PM
  #30  
Mike93r1's Avatar
Full Member
Tenured Member: 10 Years
Liked
iTrader: (5)
 
Joined: Aug 2011
Posts: 108
Likes: 8
From: Nebraska
Those seats look great! I always thought they look similar to the spirit R/RZ that are unobtainable. How ingress/egress of these in your opinion? If you don't mind me asking where did you purchase them from?
Reply
Old Jan 15, 2020 | 05:40 AM
  #31  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Originally Posted by Mike93r1
Those seats look great! I always thought they look similar to the spirit R/RZ that are unobtainable. How ingress/egress of these in your opinion? If you don't mind me asking where did you purchase them from?
Agreed. I copied AZieger as he has the same ones. Sitting in them I would say they fit me well at a 32in waist. Demon Tweeks had the best price but you will have to be patient for them - It took around 3 months to get.
Reply
Old Jan 15, 2020 | 07:33 AM
  #32  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Next up.... Wiring! Such a huge project to get the new RyWire harness, Haltech and sensors connected properly.







My head hurts looking at this.

Boost wire that needs to be extended.

Extended boost wires to connect to control solenoid

IAT wires needed to be extended as well.


Drill and tap UIM for new IAT sensor





WBO3 and CAN gauge wiring for the Haltech



prototype Haltech Mount




Based people interested Zprecision might start making this available if others are interested, he can comment on that status.

Last edited by quinnry2; Jan 15, 2020 at 07:56 AM.
Reply
Old Jan 15, 2020 | 07:42 AM
  #33  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI

Fixing some butchered wiring from all the taps from security, subs, gauges, radar detectors etc from the past.





jumper added to the fuel pump relay that will now be used to run the intercooler fan connected to the Haltech.



De-pin and re-pin of the new SBG harness for the IGN coils

Tucking wires and much as possible

Eliminated fuel pump resister, removed old ignitor connector and MAP sensor connector. Re-used one of the map sensor wires as the new coil wire. Added interconnect between front harness and the engine harness for easy future engine removal.



Coils in the final resting place.



CAN gauge

Drakes center speaker mount for CAN gauge
Reply
Old Jan 17, 2020 | 09:16 AM
  #34  
XxBoostinxX's Avatar
Full Member
Tenured Member: 5 Years
Liked
Loved
Community Favorite
 
Joined: Nov 2017
Posts: 97
Likes: 16
From: Alabaster, AL.
Love how well this car is coming along. Very well thought out and inspiring. I think you could sell some of those mounts that are being made.
Reply
Old Jan 17, 2020 | 11:32 AM
  #35  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
Love all the custom pieces, especially the fuse box mount. The battery relocation is also very clean
Reply
Old Jan 21, 2020 | 05:42 AM
  #36  
Skeese's Avatar
Rocket Appliances
Tenured Member 05 Years
iTrader: (11)
 
Joined: Nov 2013
Posts: 1,134
Likes: 206
From: Canton GA
Very clean build man. Sorry if I missed it, but have you owned a FD before? It took me a few passes refinishing to them to end up where I'd have pretty much taken the exact same route and skipped all the other headache.

Skeese
Reply
Old Jan 21, 2020 | 07:01 AM
  #37  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Smile

Originally Posted by XxBoostinxX
Love how well this car is coming along. Very well thought out and inspiring. I think you could sell some of those mounts that are being made.
AZieger might be doing just that on his Zprecision site!

Originally Posted by ZE Power MX6
Love all the custom pieces, especially the fuse box mount. The battery relocation is also very clean
I agree, loving how it is coming together.

Originally Posted by Skeese
Very clean build man. Sorry if I missed it, but have you owned a FD before? It took me a few passes refinishing to them to end up where I'd have pretty much taken the exact same route and skipped all the other headache.

Skeese
I have not but Andrew did complete a FD LS Swap last year so he has proven to give some solid insight. The other great thing about an RX7 build is that it takes so long you have plenty of time to plan things out LOL.
Reply
Old Jan 21, 2020 | 12:23 PM
  #38  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
After doing the calculations on the fuel required for E85 and the desire to produce around 475whp I decided to swap out the 1700cc ID injectors for the new ID2600 units.

I will be posting up the 1700’s for sale.

At this point on the fueling side of the house we have 1300cc Primary, 2600cc secondary, hellcat fuel pump (525LPH), -8 fuel lines, fuel slosh cover and CJM fuel system.






Reply
Old Jan 21, 2020 | 02:55 PM
  #39  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
Going with stock LIM?
Reply
Old Jan 21, 2020 | 03:51 PM
  #40  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Originally Posted by ZE Power MX6
Going with stock LIM?
That is the plan. With the size of injectors available, I didn’t see a huge reason to go with a new LIM to add two additional....unless I am missing something?
Reply
Old Jan 21, 2020 | 04:01 PM
  #41  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
Not really for the extra injector, more for the equal runner.
Reply
Old Jan 22, 2020 | 05:22 AM
  #42  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Originally Posted by ZE Power MX6
Not really for the extra injector, more for the equal runner.
Can you or someone else help me understand the benefits? I see the claims of ~14% better flow. Anyone done back to back testing?
Reply
Old Jan 22, 2020 | 08:58 AM
  #43  
Skeese's Avatar
Rocket Appliances
Tenured Member 05 Years
iTrader: (11)
 
Joined: Nov 2013
Posts: 1,134
Likes: 206
From: Canton GA
Originally Posted by quinnry2
Can you or someone else help me understand the benefits? I see the claims of ~14% better flow. Anyone done back to back testing?
I don't know how much different it truly makes as I overhauled alot of stuff at the time I swapped from the stock LIM to the xcessive, but in theory it would help keep the flow balance and fuel distribution even between the two separate rotors since the distance from the secondary injectors to the ports would now be the same for both rotor 1 and 2. Even flow distribution between runners will help ensure the actual AFR running on each rotor is the same. With a wideband in the downpipe, you're technically measuring the average AFR of the combustion exhaust from both rotor 1 and 2, but you could be running lean on one and not know. Having an EGT thermocouple in each runner is the best indicator as to if one is running leaner/richer than the other. You can technically reference that data and add a fuel trim to the independent rotors to balance the EGT and in turn combustion AFR between the two, however I'd think best practice would be to just utilize an equal length runner lower.

Again, I don't have data for a side by side comparison but the theory makes sense to me and given you only have to run lean on 1 rotor to blow out a seals and need a complete engine rebuild it is worth considering.

Skeese
Reply
Old Jan 22, 2020 | 09:37 AM
  #44  
newtgomez's Avatar
Senior Member
 
Joined: Aug 2015
Posts: 323
Likes: 37
From: Eugene, Oregon
I actually noticed something very interesting swapping from the stock twins to a single turbo set up. I haven't changed the OEM manifold and utilized EGT bungs on both turbo manifolds equidistant from the exhaust ports and have noticed that with the twins, my front rotor would always run roughly 150 degrees hotter under idle and WOT. With the new set up utilizing a long runner 2 inch pipe set up, the EGTs have actually balanced out and the only difference that I've noticed is when the manifold itself soaks up heat on the front rotor from the downpipe and turbo being closer, the differential is about 100 degrees. This is from watching my Pineapple racing gauge so you'll have to take it with a grain of salt as I can't show datalogs with the set up, but that is just what I've noticed between the two.
Reply
Old Jan 22, 2020 | 03:24 PM
  #45  
ItalynStylion's Avatar
Top of the food chain!!!
Tenured Member 15 Years
iTrader: (1)
 
Joined: May 2005
Posts: 1,012
Likes: 45
From: North Dallas, TX
Originally Posted by quinnry2
Can you or someone else help me understand the benefits? I see the claims of ~14% better flow. Anyone done back to back testing?
Sent you a PM...
Reply
Old Jan 22, 2020 | 04:06 PM
  #46  
marksae's Avatar
Full Member
Tenured Member 05 Years
iTrader: (1)
 
Joined: Aug 2018
Posts: 91
Likes: 30
From: Bay Area, CA
Awesome build! I noticed your downpipe has a flex section in it. Is that downpipe from the Turblown kit? Or has it been modified?
Reply
Old Jan 23, 2020 | 06:26 AM
  #47  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Originally Posted by Skeese
I don't know how much different it truly makes as I overhauled alot of stuff at the time I swapped from the stock LIM to the xcessive, but in theory it would help keep the flow balance and fuel distribution even between the two separate rotors since the distance from the secondary injectors to the ports would now be the same for both rotor 1 and 2. Even flow distribution between runners will help ensure the actual AFR running on each rotor is the same. With a wideband in the downpipe, you're technically measuring the average AFR of the combustion exhaust from both rotor 1 and 2, but you could be running lean on one and not know. Having an EGT thermocouple in each runner is the best indicator as to if one is running leaner/richer than the other. You can technically reference that data and add a fuel trim to the independent rotors to balance the EGT and in turn combustion AFR between the two, however I'd think best practice would be to just utilize an equal length runner lower.

Again, I don't have data for a side by side comparison but the theory makes sense to me and given you only have to run lean on 1 rotor to blow out a seals and need a complete engine rebuild it is worth considering.

Skeese
Really appreciate the info and now I am very strongly leaning towards swapping out the LIM for both the performance and safety of something that flows evenly.

Originally Posted by newtgomez
I actually noticed something very interesting swapping from the stock twins to a single turbo set up. I haven't changed the OEM manifold and utilized EGT bungs on both turbo manifolds equidistant from the exhaust ports and have noticed that with the twins, my front rotor would always run roughly 150 degrees hotter under idle and WOT. With the new set up utilizing a long runner 2 inch pipe set up, the EGTs have actually balanced out and the only difference that I've noticed is when the manifold itself soaks up heat on the front rotor from the downpipe and turbo being closer, the differential is about 100 degrees. This is from watching my Pineapple racing gauge so you'll have to take it with a grain of salt as I can't show datalogs with the set up, but that is just what I've noticed between the two.
hmmm that is interesting, might be likely based on where the twins sit in the engine and the heat coming off them now that you switched to the single setup. It still doesn't help the possibility of going lean on one of the rotors as pointed out above.


Originally Posted by ItalynStylion
Sent you a PM...
Thank you. Upgraded LIMs seems to show some significant improvements over OEM.


Originally Posted by marksae
Awesome build! I noticed your downpipe has a flex section in it. Is that downpipe from the Turblown kit? Or has it been modified?
Yep, it is the Turblown upgraded 3.5in DP.

Last edited by quinnry2; Jan 23, 2020 at 08:15 AM.
Reply
Old Jan 23, 2020 | 07:06 AM
  #48  
quinnry2's Avatar
Thread Starter
Full Member
 
Joined: Jan 2019
Posts: 105
Likes: 28
From: Grand Rapids, MI
Just wanted to put this in here so others see where my math came from on the need to upgrade the injector size - Using an old post from Howard as a reference:

The EFR 8374 turbo is rated at 79lbs/min and translating that to rotary terms it maxes out around 607WHP. Assuming an AFR of 10 and 85% duty cycle we get a gross need of 10.6808 pounds of fuel. Gas weighs 6.35lbs so 10.6808/6.35 = 1.682 gallons per min or 6367CCs needed to hit 607WHP on pump.

pump gas = 116,090 BTUs of power per gallon. E85 has 82,300 BTUs of power per gallon.

116,090/82,300 = 1.41

6367CC*1.41 = 8977CC to reach the same 607WHP on E85.

To convert that to the goal of around 500WHP....

500/607 = .823723 * 8977CC = 7395CC needed to reach 500WHP

With this new setup of 2 x 2600s and 2 x 1300s I will have a total of 7800CCs meaning theoretically they will now max out at 527WHP on E85.

Last edited by quinnry2; Jan 23, 2020 at 07:09 AM.
Reply
Old Jan 23, 2020 | 10:06 AM
  #49  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
If you upgrade the LIM, you can use 6 injectors instead of 4 to get more fuel. That way you won't have to plug the extra port, but you will have to get new secondary rail.
Reply
Old Jan 23, 2020 | 01:39 PM
  #50  
gmonsen's Avatar
The Ancient
Tenured Member 20 Years
 
Joined: Mar 2001
Posts: 2,629
Likes: 244
From: Pennsylvania
Have only gone through your build a few times, but I really like it. Like others have said the battery relocation is extremely well done and I really like the fuse box holder. I have always liked the Cobra Misano's and those Nogaros really work well. This is going to be a really great car. Great job.
Reply



All times are GMT -5. The time now is 07:40 AM.