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guess i will start my own.... rebuild thread

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Old 03-26-12, 10:47 PM
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These are really old pictures, my irons already had some kid of port done to them. Whether it was a street port or just some guy with a dremel i dont know anyone more knowledgable have an idea? I just went over them with a buffing wheel on dremel to smooth them out more.



Old 03-26-12, 10:50 PM
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Here are some pictures from pulling the tranny to fix the 5th/reverse syncro. This was before i had a garage i was using a storage unit as one haha!

The car was not high enough for the transmission to slide out so it sat there leaking chocolate syrup while i frantically tried to jack up the car more.



on the stand




Old 03-26-12, 10:51 PM
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here is the tool a friend had to make me to dis-assemble the transmission.


apparently mazda cannot order this, does not have it to let me borrow it. he had to cut a 36??mm socket in half and weld about a 12" pipe in the middle. he ended up ruining a $100 bandsaw blade trying to cut through the hardened socket... oops.
Old 03-26-12, 10:55 PM
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May or may not have posted this elsewere.... hyperite gauge mod i did a while ago.






Old 03-26-12, 11:06 PM
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Here is when i "ghetto fabbed" the larger IC into stock location with no ducting...

Old 03-26-12, 11:21 PM
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here is the new IC/rad v-mount setup, When i find more pics of mounts etc i will upload.






Old 03-26-12, 11:25 PM
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The steel pipes are supposed to be temporary i plan to use them for a pattern to create a mold to create carbon fiber pipes similar to these but without the seam.
http://www.vaglinks.com/Docs/Misc/CarbonFiberHowTo2.pdf
I know there is no need or real benefit to making the pipes carbon fiber i just want to try and make the engine bay look really nice and it is a personal preference.

Wire tuck.


Old 03-26-12, 11:37 PM
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put some semi-new leather i got from Reno_NVFD on my seats


Started casting metal as a hobby after seing Brian on VWVortex
http://forums.vwvortex.com/showthrea...-casting-parts
this guy makes all his own parts. Even though he has a mill he uses only a router to show that the average joe can mill parts flat.

I made my furnace using a penzoil oil can and some fire bricks i found at my old duplex.


A hole is cut in the side for the tuyer which air blows through to heat the fire, this furnace uses charcoal.


I pour the molten aluminum into a muffin tin to make ingots to use later/give me practice melting aluminum before i cast real parts.


growing stash of Al ingots....


the first "thing" i cast


and finally a part that.. may need revising.. but will hopefully work on the rx7, an idler pulley bracket.


with a mockup pulley and belt
Old 03-27-12, 07:54 AM
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haha, well done on that idler arm Give it a nice polish and see how it turns out
Old 03-27-12, 09:20 AM
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soooooooooooo awesome! i was looking to make a furnace a while back they are supper cool but i no longer have room in the garage to store one! you need a parts tumbler next!
Old 03-27-12, 12:55 PM
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Originally Posted by oyvindjs
haha, well done on that idler arm Give it a nice polish and see how it turns out
Thanks! Ive got a few hours till my next class.... Think ill see what it looks like after the wire wheel
Old 03-27-12, 01:00 PM
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Originally Posted by muibubbles
soooooooooooo awesome! i was looking to make a furnace a while back they are supper cool but i no longer have room in the garage to store one! you need a parts tumbler next!
Thanks bubbles. its really fun melting stuff down! next project is the door handle we talked about. working on a silicon mold of it now. is this the tupe of mold you made for your resin handles?

Old 03-27-12, 03:00 PM
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Nice to see your thread Matt, youve been working on it a long time. Hurry up so you can get your car on the road.
Old 03-27-12, 06:37 PM
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Thanks nick. Its hard to believe i made this thread 4 years ago! Have the UIM, coils, off trying to see where that fuel is leaking from them we can go for a driveM
Old 05-09-12, 10:39 PM
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Cast some block off plates yesturday, mold leaked and ACV blockoff plate did not fill properly (A pattern was too close to edge of flask but I ignoored it ).





Old 06-21-13, 11:44 PM
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Update

Ive been working on making an idler pulley since the tweakit kit seems to be unavailable and had bearing failures.

heres 3d printed prototype.

Attached Thumbnails guess i will start my own.... rebuild thread-img_7895.jpg  
Old 06-21-13, 11:52 PM
  #67  
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Rebuild#2

So a coolant seal broke and now im rebuilding again.







Attached Thumbnails guess i will start my own.... rebuild thread-img_7923.jpg   guess i will start my own.... rebuild thread-img_7937.jpg   guess i will start my own.... rebuild thread-img_7944.jpg   guess i will start my own.... rebuild thread-img_7974.jpg  
Old 06-24-13, 11:53 PM
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ty for the move mods
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