Water Injection Installed
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From: Southern California
Originally posted by Kento
You don't have to "tune leaner" (I think there's a misconception here with regards to tuning to compensate for WI). WI's lower combustion chamber temps allow you to increase boost, yielding more power. Tuning leaner will only put less fuel/air mixture into the combustion chamber, that was already being displaced by the water.
You don't have to "tune leaner" (I think there's a misconception here with regards to tuning to compensate for WI). WI's lower combustion chamber temps allow you to increase boost, yielding more power. Tuning leaner will only put less fuel/air mixture into the combustion chamber, that was already being displaced by the water.
Not saying that I would, but I was under the impression that this would be one way to increase the power along with increasing boost.
Originally posted by Kento
Umm, I've known about water injection in turbocharged applications long before I before I bought my FD 7 years ago; I've worked with many motorcycle dragracing and hi-perf shops that used it on turbo setups. Yes, I'm aware of the well-publicized "steam cleaning" benefits (although in examining dozens of torn-down hi-perf street engines, I never saw a completely clean combustion chamber/exhaust port as a result of using WI), but as for the increase in fuel economy, that is only if you take advantage of the water injection's cooler combustion chamber temps; you don't just add WI and magically get increased fuel economy.
You don't have to "tune leaner" (I think there's a misconception here with regards to tuning to compensate for WI). WI's lower combustion chamber temps allow you to increase boost, yielding more power. Tuning leaner will only put less fuel/air mixture into the combustion chamber, that was already being displaced by the water.
This is not meant as a slam on Dave's WI setup; I was thinking of installing an Aquamist system myself at one time, but the cost and complexity of installing one put me off.
Umm, I've known about water injection in turbocharged applications long before I before I bought my FD 7 years ago; I've worked with many motorcycle dragracing and hi-perf shops that used it on turbo setups. Yes, I'm aware of the well-publicized "steam cleaning" benefits (although in examining dozens of torn-down hi-perf street engines, I never saw a completely clean combustion chamber/exhaust port as a result of using WI), but as for the increase in fuel economy, that is only if you take advantage of the water injection's cooler combustion chamber temps; you don't just add WI and magically get increased fuel economy.
You don't have to "tune leaner" (I think there's a misconception here with regards to tuning to compensate for WI). WI's lower combustion chamber temps allow you to increase boost, yielding more power. Tuning leaner will only put less fuel/air mixture into the combustion chamber, that was already being displaced by the water.
This is not meant as a slam on Dave's WI setup; I was thinking of installing an Aquamist system myself at one time, but the cost and complexity of installing one put me off.
remember detonation is caused by too hot of a combustion chamber prematurely igniting the combustion mix. Normal tuning helps to get rid of this by running richer which means excess fuel being turned from liquid to vapor AND of course the fact that a richer mixture is just inherently more difficult to light. Drop a cigarette in a cup of gas some time.
the volume of water injected displacing air is SO minor...I can't believe it even comes up anymore...people are thinking too hard of reasons not to install this. For example...what's a SUPER conservative CFM for the rotary at 15psi ...like 450 cfm? that's 12000 liters per minute...and a big water injector would be like .25 liters per minute(probably much smaller). So thats .0002% of the volume. Adding the alcohol is only there as a "combustion friendly" antifreeze. Pure water will give you the most cooling and most benefit...by burning the alcohol you are only wasting good oxygen that will burn better with the gas you're injecting
But again...the volumes are pretty small. Ford thought water injecton(aquamist pump) was reliable enough to put it on the escort cosworths stock.
Corky Bell's book is great(I have it and have read it numerous times), but it is about race car systems where you DON'T comprimise on things. But last time I checked...most of us are driving street cars where we comprimise all the time. I don't burn 6 dollar a gallon gas for a reason
Instal looks great. I'll be doing something similar once I get a few other projects complete. Having the system lower the boost if the water is low(or not flowing) is a great idea.
I have seen amazing steam cleaning results comparing cars that are stock...burning pump gas with EGR...vs cars running water injection burning pump gas with EGR. Signifigantly less carbon buildup.
john
Originally posted by Jesuscookies
Due to the reduced combustion chamber temps, couldn't I advance ignition, and or lean the mixture to get more power?
Not saying that I would, but I was under the impression that this would be one way to increase the power along with increasing boost.
Due to the reduced combustion chamber temps, couldn't I advance ignition, and or lean the mixture to get more power?
Not saying that I would, but I was under the impression that this would be one way to increase the power along with increasing boost.
Originally posted by teeter
the volume of water injected displacing air is SO minor...I can't believe it even comes up anymore...people are thinking too hard of reasons not to install this. For example...what's a SUPER conservative CFM for the rotary at 15psi ...like 450 cfm? that's 12000 liters per minute...and a big water injector would be like .25 liters per minute(probably much smaller). So thats .0002% of the volume. Adding the alcohol is only there as a "combustion friendly" antifreeze. Pure water will give you the most cooling and most benefit...by burning the alcohol you are only wasting good oxygen that will burn better with the gas you're injecting
But again...the volumes are pretty small.
the volume of water injected displacing air is SO minor...I can't believe it even comes up anymore...people are thinking too hard of reasons not to install this. For example...what's a SUPER conservative CFM for the rotary at 15psi ...like 450 cfm? that's 12000 liters per minute...and a big water injector would be like .25 liters per minute(probably much smaller). So thats .0002% of the volume. Adding the alcohol is only there as a "combustion friendly" antifreeze. Pure water will give you the most cooling and most benefit...by burning the alcohol you are only wasting good oxygen that will burn better with the gas you're injecting
But again...the volumes are pretty small.
I have seen amazing steam cleaning results comparing cars that are stock...burning pump gas with EGR...vs cars running water injection burning pump gas with EGR. Signifigantly less carbon buildup.
john
john
Both. WI helps keep the hot spots down in lieu of running excess fuel, helps reduce carbon buildup which promotes hotspots, and helps cool intake air. All good and you get to lean out the mix. I run about 1 AFR leaner than I would without WI, can probably take it leaner but don't have the ***** with pump fuel at 19 psi.
I tried to lean out My AFR`s when I got my WI going last year and I really did not find any significant power improvement. In fact I tried to lean things out to much and had a bit of misfire so I think 10.9 is a safe spot for me. I had read that some guys will tune to 12.5 with WI and I think that is insane at high boost. WI is definately a great safe gard when you are pushing the boost up.
Good job Jesuscookies
Good job Jesuscookies
First let me cover a few points:
Engine cleaning: You will not see much of a difference in racing engines. Racing engines are driven ***** out all of the time on very very high quality gasoline, which is is the perfect situation for carbon to NOT build up. Carbon builds up in engines that are driven easy and use gas under 100 octane.
Secondly, yes, water injection is ultimately an enhancer. Whatever you get with your normal tuning, water injection will make it better if you are using pump gas. The stigma of people using it in place of good tuning has earned it a bad rap.
Alchohol injection is no joke. I have seen 3 different Grand Nationals run chips designed for 117 octane gas reliably on pump 89 by using alchohol ijection. It is a total anti-detonant that simulates the effects of running race gas. I have also seen several other turbocharged cars run racing trim on pump gas just with the addition of alchohol injection. The GMC Sy/Ty guys like to run straight methanol.
Corkey Bell is an intelligent individual, but a lot of the things he says is full of ****. For example, where he states several times in his book that turbos should be installed after the catalyctic converters on custom turbo setups, and that nobody has a right to go around dirtying up our air? He defends his own products in his shaky theories a little too much. *coughNSXturbocough*
Engine cleaning: You will not see much of a difference in racing engines. Racing engines are driven ***** out all of the time on very very high quality gasoline, which is is the perfect situation for carbon to NOT build up. Carbon builds up in engines that are driven easy and use gas under 100 octane.
Secondly, yes, water injection is ultimately an enhancer. Whatever you get with your normal tuning, water injection will make it better if you are using pump gas. The stigma of people using it in place of good tuning has earned it a bad rap.
Alchohol injection is no joke. I have seen 3 different Grand Nationals run chips designed for 117 octane gas reliably on pump 89 by using alchohol ijection. It is a total anti-detonant that simulates the effects of running race gas. I have also seen several other turbocharged cars run racing trim on pump gas just with the addition of alchohol injection. The GMC Sy/Ty guys like to run straight methanol.
Corkey Bell is an intelligent individual, but a lot of the things he says is full of ****. For example, where he states several times in his book that turbos should be installed after the catalyctic converters on custom turbo setups, and that nobody has a right to go around dirtying up our air? He defends his own products in his shaky theories a little too much. *coughNSXturbocough*
Originally posted by 4CN Air
anyone recommend any other books?
anyone recommend any other books?
prepare to win
engineer to win
tune to win
drive to win
I think there might be another one...
if you read and follow all the advice in those books...and understand it...you could work in just about any racecar shop in the world. IMHO. there is SO much knowledge in those books you won't believe it.
john
Originally posted by Kento
No disagreement here with that. Perhaps the "water displacement" phrase was a bit over the top (although what about the difference in compression characteristics between water droplets and air?). I'm just saying that if you've got WI, why not tune and take advantage of it?
All that I've seen were photos of supposed before/after internals. The disassembled engines that I examined did not display these same "amazing" results, although there was some improvement.
No disagreement here with that. Perhaps the "water displacement" phrase was a bit over the top (although what about the difference in compression characteristics between water droplets and air?). I'm just saying that if you've got WI, why not tune and take advantage of it?
All that I've seen were photos of supposed before/after internals. The disassembled engines that I examined did not display these same "amazing" results, although there was some improvement.
...or what ever temperature combustion happens at
the majority of the cooling happens because it goes from water liquid to water gas. It takes a lot of energy to do that to water(the energy comes from the heat of combustion don't think of it as loosing hp). You've already packed everything in the combustion chamber...so "theoretically" you will end up with a SMALL amount more gas volume(the water vapor) in the chamber AFTER combustion as a result of injecting the water...but it is inert...AFTER combustion...so it isn't displacing any of the power making stuff(oxygen)
yes, you need to retune with WI to take advantage of the HP it allows(more boost, different timing). WI all by itself doesn't do anything for power. It will take whatever boost level you're running at and make it less detonation prone...
Originally posted by 4CN Air
I can't believe you guys tune for water injection. That's worse than filling up with 87 and adding octane booster. If someone would suggest that they would get flamed.
Water Injection is not the answer, tuning is. I may be new to the rotary scene but have been researching turbo systems for a while. A good book to memorize is Corky Bell's Maximum Boost.
A lot of guys on here don't even trust that their oil metering pump works well enough so they premix oil. You are trusting an electric water pump. I know you say thaty there are sensors to cut boost if the water isn't there but the point is it's a band aid fix.
I can see using it as a safeguard, but tune without it.
I can't believe you guys tune for water injection. That's worse than filling up with 87 and adding octane booster. If someone would suggest that they would get flamed.
Water Injection is not the answer, tuning is. I may be new to the rotary scene but have been researching turbo systems for a while. A good book to memorize is Corky Bell's Maximum Boost.
A lot of guys on here don't even trust that their oil metering pump works well enough so they premix oil. You are trusting an electric water pump. I know you say thaty there are sensors to cut boost if the water isn't there but the point is it's a band aid fix.
I can see using it as a safeguard, but tune without it.
For those that have taken the time to read Corky's book and have chosen to repeat it as being steadfastly supported and backed up - at a minimum take the time to read this one page (less than 5 minutes of your time) with a truly open mind. Then reach your own independent conclusions rather than relying on someone elses.
http://waterinjection.info/documents...rinjection.htm
The reason behind this is optimum power AFR on internal combustion engines is around 12.5:1 (well at least on reciprocating engines it may be different due to different efficiencies of rotaries). http://waterinjection.info/documents...portunity2.htm Any time you are richer than optimum power AFR you are hurting performance.
In the end using overly rich gasoline settings for knock suppression is the real band-aid. Water is the better tool for suppression. It just isn't for everyone - it requires an additional system, which requires additional complexity, monitoring and maintenance. Gasoline is simplistic and mainstream and it works at suppressing knock - but from a performance perspective it works poorly at suppressing knock. Which is why every WRC team uses WI on top of their race gas to keep in that optimum AFR range. Which is also why series that once permitted WI were forced to no longer permit it because teams that didn't use WI complained it was an unfair advantage.
Last edited by turboICE; Apr 22, 2004 at 06:40 PM.
From a section in the page http://waterinjection.info/documents...rinjection.htm :
"As the water absorbs heat the droplet sizes will decrease and the surface area of the water droplets will increase. Any additional volume from this reaction will be more than made up for by the reduction of the charge temperature and its resulting increased density. Water is not displacing the volume or weight of air in the induction charge and actually working to increase the volume and weight of air that reaches the cylinder."
Alrighty then. So much for the displacement theory
Guess I will be looking into a WI setup once again, John.
"As the water absorbs heat the droplet sizes will decrease and the surface area of the water droplets will increase. Any additional volume from this reaction will be more than made up for by the reduction of the charge temperature and its resulting increased density. Water is not displacing the volume or weight of air in the induction charge and actually working to increase the volume and weight of air that reaches the cylinder."
Alrighty then. So much for the displacement theory

Guess I will be looking into a WI setup once again, John.
Thread Starter
Joined: Oct 2002
Posts: 3,793
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From: Southern California
Originally posted by turboICE
The corky "band-aid fix" always cracks me up. Here is a very talented tuner that goes into great length explaining and supporting many of the positions he takes in his writings and he throws out a sound-bite with no explanation or support and this is the one part of the book people remember. There are dozens of papers that were explained, supported and peer reviewed by top engineering minds that have shown completely differently. Myths and misconceptions like this are why people should not learn technical things in pop publishing books - very poor editorial integrity - they encourage sound bites rather than supported arguments pop readers get bored with that type of important stuff.
For those that have taken the time to read Corky's book and have chosen to repeat it as being steadfastly supported and backed up - at a minimum take the time to read this one page (less than 5 minutes of your time) with a truly open mind. Then reach your own independent conclusions rather than relying on someone elses.
http://waterinjection.info/documents...rinjection.htm
The reason behind this is optimum power AFR on internal combustion engines is around 12.5:1 (well at least on reciprocating engines it may be different due to different efficiencies of rotaries). http://waterinjection.info/documents...portunity2.htm Any time you are richer than optimum power AFR you are hurting performance.
In the end using overly rich gasoline settings for knock suppression is the real band-aid. Water is the better tool for suppression. It just isn't for everyone - it requires an additional system, which requires additional complexity, monitoring and maintenance. Gasoline is simplistic and mainstream and it works at suppressing knock - but from a performance perspective it works poorly at suppressing knock. Which is why every WRC team uses WI on top of their race gas to keep in that optimum AFR range. Which is also why series that once permitted WI were forced to no longer permit it because teams that didn't use WI complained it was an unfair advantage.
The corky "band-aid fix" always cracks me up. Here is a very talented tuner that goes into great length explaining and supporting many of the positions he takes in his writings and he throws out a sound-bite with no explanation or support and this is the one part of the book people remember. There are dozens of papers that were explained, supported and peer reviewed by top engineering minds that have shown completely differently. Myths and misconceptions like this are why people should not learn technical things in pop publishing books - very poor editorial integrity - they encourage sound bites rather than supported arguments pop readers get bored with that type of important stuff.
For those that have taken the time to read Corky's book and have chosen to repeat it as being steadfastly supported and backed up - at a minimum take the time to read this one page (less than 5 minutes of your time) with a truly open mind. Then reach your own independent conclusions rather than relying on someone elses.
http://waterinjection.info/documents...rinjection.htm
The reason behind this is optimum power AFR on internal combustion engines is around 12.5:1 (well at least on reciprocating engines it may be different due to different efficiencies of rotaries). http://waterinjection.info/documents...portunity2.htm Any time you are richer than optimum power AFR you are hurting performance.
In the end using overly rich gasoline settings for knock suppression is the real band-aid. Water is the better tool for suppression. It just isn't for everyone - it requires an additional system, which requires additional complexity, monitoring and maintenance. Gasoline is simplistic and mainstream and it works at suppressing knock - but from a performance perspective it works poorly at suppressing knock. Which is why every WRC team uses WI on top of their race gas to keep in that optimum AFR range. Which is also why series that once permitted WI were forced to no longer permit it because teams that didn't use WI complained it was an unfair advantage.
Thanks for the clarification Ed.
Thread Starter
Joined: Oct 2002
Posts: 3,793
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From: Southern California
Originally posted by 4CN Air
wow...I guess this changes things
but what is the difference between injecting alcohol and water? Also where could alcohol be bought in large quantities?
wow...I guess this changes things
but what is the difference between injecting alcohol and water? Also where could alcohol be bought in large quantities?
The difference is the amount of detonation resistatnce it provides. Water is about 6 times more det resistant than gas, and Methanol is about 3 times more resistant.
I might be misquoting that info. You can find out for sure by going to http://waterinjection.info/phpBB2/
Same site different link http://www.turboice.net/
This site is a wealth of information on WI. I know there are several people on this site who are also on that forum.
I got a 5 gallon drum of methano mail ordered from.
http://highfuelsn.goemerchant7.com/i...dedDepts=81113|81050
They are very expensive, but if you can't find it elsewhere this one will do the trick.
You can also get Methanol in various amounts in windshield wiper fluid. cost is about $1 a gallon.

Also speed shops sell the stuff for about $2.50 a gallon.
Again, if you truly want to learn more about WI
check out www.turboice.net
Thanks for looking at it with an open mind, I know sometimes it is hard to overcome a respected, experienced and proven tuner - and I rely a lot on Corky's book. He just really let me down with only a paragraph poo pooing water injection and just dropping it. I find that even when it sounds good question everything. Research and independent conclusions reached on our own really is powerful.
Heck for way too many years I used water injection WITHOUT understanding it just blindly knowing it worked because I had seen it work. But I could never discuss why coherently (and if I tried I was generally wrong as to why it worked) - hence the research and discussions with others that resulted in the water injection information site.
Methanol is usually readily available anyplace that sells race fuel. The mail order sites are easy for the door delivery but expensive. Winter windshield washer fluid is about 48% water, 48% methanol and 4% detergent. Be careful on the detergent part - some jets, especiatlly smaller orifice ones, will get gummed up as the water and methanol evaporate from the tip. If you use the fluid, just make sure you periodically clean your jets - becomes part of the additional maintenance.
Something to keep in mind when using mehtanol is that it has a different stoich AFR. If you start working with lambda readings on your sensor instead and think in lambda it is easier. This is because most WBO2's actually read in lambda and convert to AFR based on your selected fuel. But a stoich lambda of 1.0 is 1.0 for any fuel no calibration necessary.
Another thing to keep in mind is that while lambda is not sensitive to the fuel used - it is sensitive to the partial pressure dilution of the additional present water introduced in the intake but not present in the reference atmosphere. So you sensor will read closer to stoich than the actual mixture you used.
I usually run 50/50 water/methanol for a couple reasons. Just a little bit of water is very effective and if I do pull too much gasoline in the tuning it is nice to have the methanol there to make sure all the oxygen is used up. Plus methanol has better combustion characteristics in general so it doesn't hurt anything if it replaces some of the gasoline in combustion.
BTW on the site url's turboice.net was the original name for a few reasons (turboInternalCombustionEngine and even though I am coming up on middle aged too quickly I thought it sounded kewl). When we had provider problems we picked up http://waterinjection.info since it was more applicable to the site content - turboice.net does still point there for now but it may not in the future. So in general just keep in mind www.waterinjection.info instead.
Heck for way too many years I used water injection WITHOUT understanding it just blindly knowing it worked because I had seen it work. But I could never discuss why coherently (and if I tried I was generally wrong as to why it worked) - hence the research and discussions with others that resulted in the water injection information site.
Methanol is usually readily available anyplace that sells race fuel. The mail order sites are easy for the door delivery but expensive. Winter windshield washer fluid is about 48% water, 48% methanol and 4% detergent. Be careful on the detergent part - some jets, especiatlly smaller orifice ones, will get gummed up as the water and methanol evaporate from the tip. If you use the fluid, just make sure you periodically clean your jets - becomes part of the additional maintenance.
Something to keep in mind when using mehtanol is that it has a different stoich AFR. If you start working with lambda readings on your sensor instead and think in lambda it is easier. This is because most WBO2's actually read in lambda and convert to AFR based on your selected fuel. But a stoich lambda of 1.0 is 1.0 for any fuel no calibration necessary.
Another thing to keep in mind is that while lambda is not sensitive to the fuel used - it is sensitive to the partial pressure dilution of the additional present water introduced in the intake but not present in the reference atmosphere. So you sensor will read closer to stoich than the actual mixture you used.
I usually run 50/50 water/methanol for a couple reasons. Just a little bit of water is very effective and if I do pull too much gasoline in the tuning it is nice to have the methanol there to make sure all the oxygen is used up. Plus methanol has better combustion characteristics in general so it doesn't hurt anything if it replaces some of the gasoline in combustion.

BTW on the site url's turboice.net was the original name for a few reasons (turboInternalCombustionEngine and even though I am coming up on middle aged too quickly I thought it sounded kewl). When we had provider problems we picked up http://waterinjection.info since it was more applicable to the site content - turboice.net does still point there for now but it may not in the future. So in general just keep in mind www.waterinjection.info instead.
Last edited by turboICE; Apr 22, 2004 at 10:13 PM.
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