3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
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turbo/manifold nut replacement

Old Sep 10, 2002 | 08:19 AM
  #1  
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turbo/manifold nut replacement

The manual says to replace the four nuts on the studs holding the turbo to the exhaust manifold. Is this really necessary? They're not cheap and manuals often tell you to replace parts for no reason.

Thanks,
Alex
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Old Sep 10, 2002 | 08:25 AM
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Oji San
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I would replace them. The nuts are oval shaped and the deform as they go on to prevent them from loosening up.
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Old Sep 10, 2002 | 08:25 AM
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you "should", but you can use them again.
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Old Sep 10, 2002 | 09:48 AM
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I have used them before, but I have also seized a few, so I will be replacing mine from now on.
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Old Sep 10, 2002 | 10:22 AM
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Metal fasteners exposed to extreme heat cycling fatique over time, lose strength and will not hold a torque setting accurately after they have been removed. The professional way would be to replace them.

Spending a few extra dollars to protect such an expensive part with the correct clamping force would be a wise investment.
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Old Sep 10, 2002 | 10:28 AM
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Originally posted by RonKMiller
Metal fasteners exposed to extreme heat cycling fatique over time, lose strength and will not hold a torque setting accurately after they have been removed. The professional way would be to replace them.

Spending a few extra dollars to protect such an expensive part with the correct clamping force would be a wise investment.
Amen brother. Something like that, from a mechanical standpoint is not worth the risk. Replace them. How much does Mazda want for them? Tom
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Old Sep 10, 2002 | 10:42 AM
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Oji San
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They are very expensive. The studs/bolts are around $11 each. The nuts are about $5 each.
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Old Sep 10, 2002 | 10:53 AM
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If I remember correctly, I paid around $8 each for studs and around $3 each for nuts from Mazdaformance.
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Old Sep 10, 2002 | 11:54 AM
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Originally posted by paw140
If I remember correctly, I paid around $8 each for studs and around $3 each for nuts from Mazdaformance.
Again, I would replace them. Don't take the chance Alex.
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Old Sep 10, 2002 | 01:04 PM
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Oh hell, they're definitely getting replaced at $10 a piece. Someone told me it was like $200 for just the nuts, I raised the B.S. flag but he seemed confident. Thanks for the info.

Alex
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