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Old May 28, 2004 | 10:49 PM
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Angry pre-cat nut stuck

Hi all,
I'm in the process of installing a downpipe, but the lower, rear nut on the precat is refusing to give in....

It's been soaked in PB several times a day for the last couple days, but still is hanging on for dear life.

Is there anything else I can do to convince it to come off?
I was thinking about taking a small wire brush on the dremel and work away a little of the rust/grime between the nut and stud, and then soaking it some more.

Any ideas would really be appreciated, I'd really like to get that nut off over the weekend some time.
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Old May 28, 2004 | 11:35 PM
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https://www.rx7club.com/showthread.p...ng+turbo+studs
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Old May 28, 2004 | 11:40 PM
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Are you going at it from the top or from the bottom? If I remember right, that nut was the one that gave me trouble too (still have a nice scar on my finger from when the wrench slipped, little bastard). It ended up being easier from the bottom if I remember right.

If all else fails, hit the nut with a torch for a few seconds and heat it up. Once the metal expands it should be able to be removed. I know it's nearly impossible to get to, but if you can get to it, the torch would certainly help.
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Old May 29, 2004 | 10:51 AM
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Are you stripping the nut, or just can't turn it?

If it's stripped pound on an old socket that is just a tad too small ( I know there is almost no room) once it's on securely you should be able to get it off. If your problem is the latter, breaker bars do wonders.

X...
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Old May 29, 2004 | 11:54 AM
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The nut is still good, it just won't come loose.
I already had a two foot extension slipped over the wrench to try and break it free, but also don't want to put too much pressure on and break the stud. In the mean time, I'll keep soaking the sucker...
Maybe I'll go and get a small propane torch and try heating it up some (I wonder how flamable PB and WD-40 are

Thanks guys, I will keep at it, hopefully my patiance will be rewarded In the mean time I think I'll isntall some ground straps...
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Old May 29, 2004 | 12:22 PM
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That nut is easily accessible from the bottom, so I think you could accurately control a propane flame from there. Try to evenly heat the nut up and then tap the stud with a ball peen hammer.

Sonny
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Old May 30, 2004 | 01:43 PM
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Yah, they don't like to come off. I had trouble with the upper rear so I used my torque wrench. When I removed my cat-back I had to wack my socket wrench with a hammer to break it loose! Becareful though, that upper rear nut finally sheared off leaving the screw in place so I just got another nut but the lower ones are best reached from under the car (I removed the tire too).
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Old May 30, 2004 | 04:00 PM
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It's off

After a lot of patiance, and PB Blaster..., it finally came off. Unfortunately the downpipe I got won't fit... The flange to the cat sits too high and over towards the passenger side.... It also seems to be slightly twisted with regard to the cat flange, argh...
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Old May 30, 2004 | 04:50 PM
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Sounds like it is one of the eBay downpipes that requires you to run the matching midpipe. I had the same thing happen to me. It sucks.

Sonny
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Old May 30, 2004 | 05:01 PM
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Actually, it from a shop well know on this forum, with a good reputation. I just don't want to post the name here to give them a chance to recitfy the situation first.
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Old May 30, 2004 | 05:19 PM
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if you couldn't get it off, i would have suggested the use of a tool called a "nut splitter", i would go with one of those and just crack off the nut with out harming the stud which is a real bitch to replace and then just buy a new nut from someone/someplace

here are a few links to what im talkign about http://www.jcwhitney.com/webapp/wcs/...&storeId=10101

http://www.jcwhitney.com/webapp/wcs/...&storeId=10101

do a search on the internet and you should find one for cheap, hell go down to sears and get one from craftsman, its warrentied for life


(note to self: buy things from sears/craftsman, life time warrenty with no questions asked kicks ***! especially for those which use their wrenches as breaker bars or hammers and screwdrivers as pry bars and regular sockets as impact tools you know who you are!)

Last edited by skunks; May 30, 2004 at 05:24 PM.
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Old May 30, 2004 | 05:42 PM
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Depending on space available you could use a dremel and cut the side of the nut to eventually peel it off. Or use a hammer and chisel to split the nut. Both instances it will fall right off. I don't know how much space you have available but this works almost everytime.. and it's safer than the fire wrench.
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Old May 30, 2004 | 07:37 PM
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From: Hawaii
i dont think you can get a hammer in there, hence i suggested a nut splitter
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Old May 30, 2004 | 09:44 PM
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ah.. yeah i never read the whole post.. nor do I know the exact location he's talking about. I'm just throwing my $.02 based on my personal experiences.
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Old May 31, 2004 | 02:00 AM
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That fitment issue is the pits. I went ahead and bought a Bonez DP and hi-flow and they connected perfectly.
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Old May 31, 2004 | 02:26 AM
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A really, really big breaker bar. Or some pipes on the end to get you some leverage.
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Old May 31, 2004 | 02:37 AM
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^^ its off
fitment issues now

sucks man, maybe his shop can fix it for ya or something
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Old May 31, 2004 | 04:06 AM
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dayum, reading these stories makes me so happy that the nuts on my precat came out with a small(!) wrench. haha. i was really shocked! but afaik the turbos were not replaced, so i dont know why they came out that easy.
~58000 kilometers (not miles!) on the car
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Old May 31, 2004 | 04:11 AM
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From: Hawaii
Originally posted by DrunkenBowler
A really, really big breaker bar. Or some pipes on the end to get you some leverage.
sometimes you rip the stud off though and then you gotta drill out the stud...
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Old May 31, 2004 | 10:14 AM
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The pipe is being taken care of, they're sending me a new one.
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