3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

my new intake

Thread Tools
 
Search this Thread
 
Old Mar 16, 2004 | 06:52 PM
  #1  
pugg57's Avatar
Thread Starter
proper motoring
Tenured Member 10 Years
 
Joined: Jan 2004
Posts: 1,706
Likes: 1
From: USA
my new intake

i just ordered a whole sh*t load (at least to me it is) of new stuff for my FD. i'm wondering what to do about the intake though. i ordered an Apex'i Power intake to replace the big bulky stocker. when i pull the old filter box, should i leave the stock intake duct inplace to pull air into the intercooler and deposit intake air in front of the new filters... or should i remove all of the stocker intake stuff and buy/build some sort of specialized ducting for the stock IC?

if you think the second idea is better, then any suggestions on where to buy the ducting at or how to make it myself, i would REALLY appreciate it
Reply
Old Mar 16, 2004 | 08:16 PM
  #2  
pugg57's Avatar
Thread Starter
proper motoring
Tenured Member 10 Years
 
Joined: Jan 2004
Posts: 1,706
Likes: 1
From: USA
bump
Reply
Old Mar 16, 2004 | 08:32 PM
  #3  
alberto_mg's Avatar
Rotary Freak
 
Joined: Aug 2002
Posts: 2,690
Likes: 0
From: nyc+li, ny
If you are running the stock intercooler, keep the stock duct. You will always need some kind of duct for a stock mount intercooler otherwise it will not function properly without airflow. It would be hard to improve upon the stock duct unless you are really good with molding plastic and fiberglass.
Reply
Old Mar 16, 2004 | 10:06 PM
  #4  
SNracing's Avatar
aka KingDrunk
Tenured Member 05 Years
 
Joined: Apr 2003
Posts: 738
Likes: 0
From: Atlanta, GA
just fab a peice of black plastic or someting to go over the hole in the ic duct, and get rid of the box above it that goes to the stock intake. the hole that you will need to cover is approx. 4X6 inches.
Reply
Old Mar 16, 2004 | 10:28 PM
  #5  
apneablue's Avatar
Eats, Sleeps, Dreams Rotary
Tenured Member 20 Years
 
Joined: Feb 2002
Posts: 3,045
Likes: 2
From: North Coast
I did what the two above posts said when i had the stock IC. Chris at rx7.com seemed to think it was important to put that piece of plastic over the gaping hole in the IC duct...
Reply
Old Mar 16, 2004 | 10:34 PM
  #6  
SNracing's Avatar
aka KingDrunk
Tenured Member 05 Years
 
Joined: Apr 2003
Posts: 738
Likes: 0
From: Atlanta, GA
yea, if you dont cover the hole, the ic does not function as well. and since your intakes are using warmer air, you need your ic to cool the air as much as possible.
Reply
Old Mar 17, 2004 | 06:47 AM
  #7  
pugg57's Avatar
Thread Starter
proper motoring
Tenured Member 10 Years
 
Joined: Jan 2004
Posts: 1,706
Likes: 1
From: USA
so, i need to cover a aprox. 6"x4" hole and should probably have a heat sheild fabbed up in an attempt to keep my intake air cooler... perhaps i'll get something like the FEED headlamp cover with the intake built in too... thanks guys the best part of this is that where i work, we have access to a HUGE machine shop that could really easilly make this stuff for me
Reply
Old Mar 17, 2004 | 08:34 AM
  #8  
Mahjik's Avatar
Mr. Links
Tenured Member 20 Years
iTrader: (1)
 
Joined: Aug 2001
Posts: 27,595
Likes: 43
From: Kansas City, MO
Originally posted by SNracing
yea, if you dont cover the hole, the ic does not function as well. and since your intakes are using warmer air, you need your ic to cool the air as much as possible.
That is not necessarily true.

pugg57, if you don't cover the hole in the IC duct, you need to keep the front cover so it can redirect the air over to the intakes. If you don't keep the cover, then the air will just go straight up into the hood and not do anything productive.

Here's a pic of my old setup:

http://mahjik.homestead.com/files/FD...3/MVC-002F.JPG

I retained the hole and allowed more air into my intake. I'm no longer using the Blitz SMIC so I have a different IC and duct.
Reply
Old Mar 17, 2004 | 08:38 AM
  #9  
Mahjik's Avatar
Mr. Links
Tenured Member 20 Years
iTrader: (1)
 
Joined: Aug 2001
Posts: 27,595
Likes: 43
From: Kansas City, MO
BTW, someone on the forum is using the top cover (modified) with the Apexi intake. Try searching for apexi and you should find a picture of his engine bay.
Reply
Old Mar 17, 2004 | 12:33 PM
  #10  
tt2323's Avatar
Import Connoisseur
Tenured Member: 20 Years
 
Joined: Oct 2003
Posts: 1,336
Likes: 1
From: All over the place
<----popping the hood and reinstalling duct...what was i thinking?
Reply
Old Mar 17, 2004 | 01:02 PM
  #11  
clayne's Avatar
PV = nRT
Tenured Member 05 Years
 
Joined: Jan 2003
Posts: 2,250
Likes: 0
From: New Zealand (was California)
The front plastic transfer duct is a huge flow restriction.

It's also a dangerous way to duct air in this configuration. Mazda themselves have found the ducting to provide an alternate airpath for the stock intake (and in this configuration most likely the cone filters as well) to pull heat-transfered air back through the intercooler and into the intake at high RPM operation.

It IS a bad design, don't use it.
Reply
Old Mar 17, 2004 | 01:43 PM
  #12  
1QWIK7's Avatar
White chicks > *
Tenured Member: 20 Years
iTrader: (33)
 
Joined: Jul 2003
Posts: 13,146
Likes: 1
From: Secaucus, New Jersey
so is it good to have it or not?
Reply
Old Mar 17, 2004 | 02:42 PM
  #13  
clayne's Avatar
PV = nRT
Tenured Member 05 Years
 
Joined: Jan 2003
Posts: 2,250
Likes: 0
From: New Zealand (was California)
What do you think?
Reply
Old Mar 17, 2004 | 03:04 PM
  #14  
Fumanchu's Avatar
Belligerent Security
Tenured Member 10 Years
 
Joined: Jul 2003
Posts: 70
Likes: 0
From: Pulling you over
Here is a pic of mine with the Blitz intake. I just had to cut part of the stock ducting to clear the filters. The Apex kit is pretty much identical so you would have to do the same thing.

Reply
Old Mar 17, 2004 | 03:15 PM
  #15  
pugg57's Avatar
Thread Starter
proper motoring
Tenured Member 10 Years
 
Joined: Jan 2004
Posts: 1,706
Likes: 1
From: USA
Mahjik, so if i leave the stock intake ducting on i'm ok? that seems to be what you and Fumanchu have done.

Last edited by pugg57; Mar 17, 2004 at 03:22 PM.
Reply
Old Mar 17, 2004 | 03:28 PM
  #16  
BoostCrzy's Avatar
Doritos on a toothpick
Tenured Member 15 Years
 
Joined: Oct 2002
Posts: 1,120
Likes: 5
From: west palm beach, FL
Heres my altered APEXi setup....



Last edited by BoostCrzy; Mar 17, 2004 at 03:31 PM.
Reply
Old Mar 17, 2004 | 03:37 PM
  #17  
mks's Avatar
mks
Full Member
Tenured Member 10 Years
 
Joined: Apr 2002
Posts: 191
Likes: 0
From: Sweden
Originally posted by clayne
The front plastic transfer duct is a huge flow restriction.

It's also a dangerous way to duct air in this configuration. Mazda themselves have found the ducting to provide an alternate airpath for the stock intake (and in this configuration most likely the cone filters as well) to pull heat-transfered air back through the intercooler and into the intake at high RPM operation.

It IS a bad design, don't use it.
That's not very likely to happen without a sealed enclosure for the compressors to draw air from, is it? The cone filters will not even in theory be able to create lower pressure at the duct opening than at the backside of the intercooler, and therefore cannot make air move in the above mentioned manner.
Reply
Old Mar 17, 2004 | 04:47 PM
  #18  
clayne's Avatar
PV = nRT
Tenured Member 05 Years
 
Joined: Jan 2003
Posts: 2,250
Likes: 0
From: New Zealand (was California)
I agree, it is highly unlikely for it to happen with aftermarket cone filters that have also have external access to air.

It will happen with the stock air box, however.

In addition, I don't really see much productive airflow occuring with the stock intake removed. Might as well make use of all of it for the intercooler.
Reply
Old Mar 17, 2004 | 05:32 PM
  #19  
Mahjik's Avatar
Mr. Links
Tenured Member 20 Years
iTrader: (1)
 
Joined: Aug 2001
Posts: 27,595
Likes: 43
From: Kansas City, MO
Originally posted by pugg57
Mahjik, so if i leave the stock intake ducting on i'm ok? that seems to be what you and Fumanchu have done.
Yes, either leave the cover or patch the opening in the IC duct. I preferred to provide any extra air I could to the intake so I left the hole open and kept the cover.

But, then again, I still have my A/C, PS and AST.
Reply
Old Mar 17, 2004 | 06:00 PM
  #20  
novadan67's Avatar
"It's not that simple"
Tenured Member 05 Years
 
Joined: Jul 2003
Posts: 343
Likes: 0
From: Boise, ID
Originally posted by BoostCrzy
Heres my altered APEXi setup....


I like the plate covering your intercooler. Did you make it? Have it made? Does it direct any air to your intakes, or does all the air go to your intercooler?
Reply
Old Mar 17, 2004 | 06:29 PM
  #21  
BoostCrzy's Avatar
Doritos on a toothpick
Tenured Member 15 Years
 
Joined: Oct 2002
Posts: 1,120
Likes: 5
From: west palm beach, FL
it was from ASI....i simply cut it to fit....i dont get any relevant gains from it...its for asthetics....
Reply




All times are GMT -5. The time now is 12:25 AM.