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Lets talk about Lapping and Nitrating

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Old Jan 21, 2009 | 09:46 PM
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Arrow Lets talk about Lapping and Nitrating

Hey guys, we all know the logistics about why we need to lap and after why should nitrate if we take more than .003" from the irons.

I'm posting to find who did BOTH of your services. I've talked with MazdaTrix and they only do lapping and do not offer nitrating. They only take .003" and claim there's enough of the hardened surface to retain its purpose. If I'm guessing right I don't think that Racing Beat nitrates either as they also only list lapping on their website.

Please don't discuss "I think so and so does it." I want concrete sources and how well the job came out. Keeping the stationary gear bore true to the surface is where experience and quality comes in. I'm just bringing up this as people fail to state who's done both of the services in house. Thanks in advance for your time and efforts.

-Lance Mayhon
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Old Jan 21, 2009 | 10:22 PM
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I guess I forgot to request one more important detail. Please state your invoice total for both services.
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Old Jan 21, 2009 | 10:23 PM
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pineapple racing offers nitrating. Its a nitrating dip, so the whole cast iron piece becomes nitrated.

Ive never had it done, but I know someothers have. Perhaps they'll chime in.
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Old Jan 22, 2009 | 02:55 PM
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I guess I'll have to give Rob a phone call... Thanks for the info.
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Old Dec 30, 2010 | 02:07 AM
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Anyone else other than Pineapple? I would rather not ship my rare 20b engine parts across country. Shipping company's don't give a **** sometimes.
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Old Dec 30, 2010 | 05:00 AM
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I had my housings milled flat at a machine shop ($150), I finish lapped with a gauging compound to get the RA down to a good finish..then I sent the housings to Mid South Metallurgical in Murfreesboro, TN for Ion Nitriding....cost of nitriding was $250 and they did an awesome job.

http://www.midsouthmetallurgical.com/

Make sure you take out your Oil line plugs and freeze plugs from the housings....the nitriding will change the struture of the plug (since its a different material) and the plugs will become loose in the housing and they leak or fall out.... from experience, my oil line plugs popped out...and trying to stake a hardened housing is tough...(Crack n Chips!) just an FYI1
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Old Dec 30, 2010 | 07:22 AM
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I had mine milled down and then nitrided. They came out pretty good. I have run the motor since but not really long. So far so good.
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Old Dec 30, 2010 | 09:49 AM
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Do a search for Goopy Performance both here and on the "other forum". Very interesting what they are doing with their housings...and cost effective.
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Old Dec 30, 2010 | 11:08 AM
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if the housings aren't worn beyond spec it's not critical to lap the irons.

the stock nitrite coating is about .010" thick, basically you can take off about .007" before the material should be retreated if you want to retain the nitrite coating which isn't even necessary but the irons will wear faster once the coating is gone. mazdatrix and racing beat have been around forever and do not nitrite, this is a hint that it isn't a huge necessity to retain unless you plan on going another 150-200k with your engine.

i do lapping for $70 per iron face but don't do nitrite treating. another alternative may be nickel-sil coating which is often found in 2 stroke piston engine applications and may be more readily available than nitrite treating is. i however have not tested that the side seals will not cause adverse affects on nickel-sil coatings BUT the stock side seals are made of a very similar material if not the same as conventional piston rings are so in theory it should be fine.

i have also often thought about sending a few rotor housings out to see if nickelsil will bond well with the chrome plating to repair worn housings back within spec. it is more bondable than the ceramics that others have tried and failed with.

Last edited by RotaryEvolution; Dec 30, 2010 at 11:17 AM.
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Old Dec 30, 2010 | 03:46 PM
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Originally Posted by Karack
if the housings aren't worn beyond spec it's not critical to lap the irons.

the stock nitrite coating is about .010" thick, basically you can take off about .007" before the material should be retreated if you want to retain the nitrite coating which isn't even necessary but the irons will wear faster once the coating is gone. mazdatrix and racing beat have been around forever and do not nitrite, this is a hint that it isn't a huge necessity to retain unless you plan on going another 150-200k with your engine.

i do lapping for $70 per iron face but don't do nitrite treating. another alternative may be nickel-sil coating which is often found in 2 stroke piston engine applications and may be more readily available than nitrite treating is. i however have not tested that the side seals will not cause adverse affects on nickel-sil coatings BUT the stock side seals are made of a very similar material if not the same as conventional piston rings are so in theory it should be fine.

i have also often thought about sending a few rotor housings out to see if nickelsil will bond well with the chrome plating to repair worn housings back within spec. it is more bondable than the ceramics that others have tried and failed with.
Wow 70 buck a surface that is a steal i think mazda trix wants like 200 a surface.
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Old Dec 30, 2010 | 04:56 PM
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not sure where you got that idea, mazdatrix charges $70 also.
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Old Dec 31, 2010 | 04:36 PM
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Originally Posted by Karack
if the housings aren't worn beyond spec it's not critical to lap the irons.

the stock nitrite coating is about .010" thick, basically you can take off about .007" before the material should be retreated if you want to retain the nitrite coating which isn't even necessary but the irons will wear faster once the coating is gone. mazdatrix and racing beat have been around forever and do not nitrite, this is a hint that it isn't a huge necessity to retain unless you plan on going another 150-200k with your engine.

i do lapping for $70 per iron face but don't do nitrite treating. another alternative may be nickel-sil coating which is often found in 2 stroke piston engine applications and may be more readily available than nitrite treating is. i however have not tested that the side seals will not cause adverse affects on nickel-sil coatings BUT the stock side seals are made of a very similar material if not the same as conventional piston rings are so in theory it should be fine.

i have also often thought about sending a few rotor housings out to see if nickelsil will bond well with the chrome plating to repair worn housings back within spec. it is more bondable than the ceramics that others have tried and failed with.
I am sending some irons out to be Nikasil'ed after the first of the year.
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Old Dec 31, 2010 | 08:48 PM
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Damn nobody in Texas? My large center housing on my 20b has a high dark spot on both sides. I'm not in full need to lap right this minuet but, it's nice to know who does it closer to where I live. I absolutely refuse to ship that particular housing anywhere.
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Old Jan 1, 2011 | 09:41 PM
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^Ship it to me. I'm working with a company that just finished their prototype rotary lapping machine.

The good news is I've NEVER seen lapping this good EVER! The band news is the machine won't won't be fully assembled for another two months...

Have you measured the side-seal wear?
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Old Jan 2, 2011 | 10:12 PM
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Originally Posted by t-von
Damn nobody in Texas? My large center housing on my 20b has a high dark spot on both sides. I'm not in full need to lap right this minuet but, it's nice to know who does it closer to where I live. I absolutely refuse to ship that particular housing anywhere.
PM Chuck (cewrx7r1) or Kyle. Kyle told me about a place in North Houston he uses but I don't recall the name. Can't remember Kyle's forum name but Chuck will know since they help each other build motors.
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Old Jan 2, 2011 | 10:55 PM
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Originally Posted by mono4lamar
^Ship it to me. I'm working with a company that just finished their prototype rotary lapping machine.

The good news is I've NEVER seen lapping this good EVER! The band news is the machine won't won't be fully assembled for another two months...

Have you measured the side-seal wear?

Side seals are new. Everything else internaly is stock while I do all my experiments.

Does this company's machine work like this one?

http://www.youtube.com/watch?v=NB-nA...eature=related

This is a very nice set-up!
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Old Jan 2, 2011 | 10:56 PM
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Originally Posted by technomentor
PM Chuck (cewrx7r1) or Kyle. Kyle told me about a place in North Houston he uses but I don't recall the name. Can't remember Kyle's forum name but Chuck will know since they help each other build motors.


Thx!
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Old Jan 3, 2011 | 08:18 AM
  #18  
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Originally Posted by t-von
Side seals are new. Everything else internaly is stock while I do all my experiments.

Does this company's machine work like this one?

http://www.youtube.com/watch?v=NB-nA...eature=related

This is a very nice set-up!
He meant side seal wear on the iron, or step wear.
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Old Jan 3, 2011 | 09:17 AM
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^ Yeah yeah, I assumed that he knew since we were talking about the side seal wear on the irons.

As for the video, they may or may not use the same process
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Old Jan 3, 2011 | 02:16 PM
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Originally Posted by mono4lamar
^ Yeah yeah, I assumed that he knew since we were talking about the side seal wear on the irons.

As for the video, they may or may not use the same process

Sorry about that, I didn't comprehend that right off because of how low mileage my engine is. I don't usually worry about lapping until plates start reaching over 100k. Hell the step wear on my orginal fd engine with 108k is still well with-in factory spec. I figure since my one thick 20b center plate has that smallish bump, I may as well lap all the plates to keep everything even.
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Old Jan 3, 2011 | 04:37 PM
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That lapping machine is a Kemet ^^^, I'd imagine there must be representation and users over there. A Blanchard grinder in reasonable nick would be another good option.
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Old Jan 3, 2011 | 04:41 PM
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I can also have eroded water passages and cracked dowel pin lands or even a whole cracked plate (yes a whole plate).

You're lucky to have such good experiences with irons. I blame faulty OMPor nasty PFC maps with low oiler settings floating around on some of the irons I get to see. I really wish I had the time to finish my motor with this NEW half bridge port I've been working on...
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