3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
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Going to bleed your clutch hydraulics? Read this first.

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Old Feb 20, 2005 | 01:54 PM
  #1  
DaleClark's Avatar
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Going to bleed your clutch hydraulics? Read this first.

Yesterday I installed stainless braided brake lines on the car and did a few other things. I wasn't super eager to get stainless lines, but I found a KILLER deal (closeout a while back at OptAuto for $60 or so!), and the brakes needed bleeding anyhow...

So, I got the lines on, fully bled, all happy. Since the clutch master cylinder shares the brake master cylinder's fluid reservoir, I figured it would be a good idea to bleed the clutch as well.

I got under the car and got the lines and everything hooked up, with a buddy in the car on the clutch pedal. We bled for a bit, the reservoir filled up with some NASTY fluid, so I got out and empied the reservoir. The brake master cylinder's reservoir was only a little low, so I didn't bother to top it off.

Got back under and went back to bleeding. Started getting more and more air, and my friend reported less and less pedal pressure. Huh?

Turns out there's a "wall" in the fluid reservoir that is at the back quarter of the fluid reservoir, and it goes up about 3/4ths of the way. That section was bone-dry, but the front was still full. Whoops!

Makes sense - if the clutch hydralics fail and leak out, you'll still have plenty of fluid to run your brake system. Good safety move by Mazda.

So, we had to bleed the CRAP out of the clutch to get the pedal back since it sucked in so much air.

Moral of the story - keep the master cylinder full as you bleed the clutch, or you're gonna have some serious work ahead of you .

Dale
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Old Feb 20, 2005 | 02:10 PM
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iluvmy3rdgen's Avatar
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I am liking all these write-ups you are doing, very informative.
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Old Feb 20, 2005 | 02:28 PM
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Mahjik's Avatar
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Two words:

Power Bleeder

http://www.motiveproducts.com/

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Old Feb 20, 2005 | 02:33 PM
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Originally Posted by Mahjik
Two words:

Power Bleeder

http://www.motiveproducts.com/


That works real well . Dale's on a discovery write-up frenzy!

Jeremy
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Old Feb 21, 2005 | 01:36 PM
  #5  
DaleClark's Avatar
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I've always wanted to get one of those things . I was trying the Mityvac method on brake bleeding - did OK. Hard to beat Speedbleeders, though - I had a set of front Speedbleeders from AGES back, worked great on the front brakes .

Dale
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Old Feb 21, 2005 | 03:00 PM
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They are very nice. Since you fill it with some fluid, you don't have to worry about draining the reservoir dry (unless you bleed the crap out it ).
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