3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Found a GREAT trick for the stock airbox hose clamps!

Thread Tools
 
Search this Thread
 
Old 08-16-04, 10:29 AM
  #1  
RX-7 Bad Ass

Thread Starter
iTrader: (55)
 
DaleClark's Avatar
 
Join Date: Jan 2002
Location: Pensacola, FL
Posts: 15,399
Received 2,438 Likes on 1,509 Posts
Found a GREAT trick for the stock airbox hose clamps!

Hey everybody -

I've had MANY frustrating experiences with the stock airbox hose clamps - the big spring clamps for the two intake pipes for the turbos. Best case is to replace them with worm drive clamps - why Mazda felt the need to use those spring clamps is beyond me.

Anyhow, sooner or later you're gonna have to deal with them. If you remove the clamp entirely from the hose, it's a ROYAL pain to get it compressed back on to the hose. You pinch them with channel lock pliers, but you can't get them opened up enough to fit over the hose. Meantime they slip out of the pliers and hit you in the arm .

I helped a buddy with his FD this weekend, and he actually discovered this trick. He found a plastic cup in the garage that's about 2" around at the bottom, and gradually widens up to 4" or so up top. We turned the cup upside down on the driveway and put the clamp on it. Got the channel locks, squeezed the clamp as much as possible, and scooted it down the cup. Let go, re-set the channel locks to a "narrower" setting, move it down the cup again. About 3 times of that and the clamp was TOTALLY open, and we could squeeze it with the channel locks at the narrowest setting. Took it off the cup, popped it on the hose, done deal. We're talking SUPER easy - took all of 30 seconds.

Hope this helps somebody! I thought that was pretty ingenious!

Dale
Old 08-16-04, 10:48 AM
  #2  
Eats, Sleeps, Dreams Rotary

iTrader: (17)
 
neit_jnf's Avatar
 
Join Date: Apr 2003
Location: Around
Posts: 3,908
Received 187 Likes on 135 Posts
I use a pair of channel lock pliers, one for the initial compression and slide the second one under and finish compressing the springs. It's still a pita but works! Great idea about the cup!
Old 08-16-04, 10:49 AM
  #3  
built my own engine

 
93BlackFD's Avatar
 
Join Date: Dec 2002
Location: Buckhead, Atlanta
Posts: 3,470
Likes: 0
Received 2 Likes on 2 Posts
or you could get some real clamps:

Old 08-16-04, 10:52 AM
  #4  
Rotary Enthusiast

 
Skeltah's Avatar
 
Join Date: Feb 2004
Location: Baltimore
Posts: 795
Likes: 0
Received 0 Likes on 0 Posts
I use a Large "Robo Grip"... It works perfectly.
Old 08-16-04, 10:56 AM
  #5  
Rotary Freak

 
cruiser's Avatar
 
Join Date: Dec 2002
Location: Slovenia, Europe
Posts: 2,522
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 93BlackFD
or you could get some real clamps:


Yea... these are THE ****. I have them on my IC couplers. Love'em.
Old 08-16-04, 11:01 AM
  #6  
Cheap Bastard

iTrader: (2)
 
adam c's Avatar
 
Join Date: Sep 2002
Location: San Luis Obispo, Ca
Posts: 8,370
Received 50 Likes on 42 Posts
I have no problems with my spring clamps, and actually like them. The trick is to leave them on the hose when you take off the large hoses. That way they they don't get so small that you cant get the channel locks on them again.
Old 08-16-04, 11:03 AM
  #7  
Do it right, do it once

iTrader: (30)
 
turbojeff's Avatar
 
Join Date: Apr 2001
Location: Eugene, OR, usa
Posts: 4,830
Likes: 0
Received 12 Likes on 8 Posts
Originally Posted by 93BlackFD
or you could get some real clamps:

I have those type on my IC clamps but they are serious overkill for the airbox.

Mazda used those spring clamps becuase they are great for manufacturing. No time spent tightening, no loose clamps, no clamps to tight, etc...

I actually like them. It seems the worm gear type always have this big piece of clamp sitting way out there which has been cut and bent. Then I get cut by the thing...
Old 08-16-04, 11:47 AM
  #8  
5yr member, joined 2001

 
JONSKI's Avatar
 
Join Date: Dec 2001
Location: Marco Island, FL
Posts: 908
Likes: 0
Received 1 Like on 1 Post
Is there anyone here who is strong enough to just use the index finger and thumb of both hands? I can do that to get them off, but by the time I get them back on my hands are too tired.
Old 08-16-04, 11:50 AM
  #9  
Nomad Mod

 
Toadman's Avatar
 
Join Date: Feb 2001
Location: The O.C.
Posts: 359
Received 3 Likes on 1 Post
That's a helluva pinch grip, Jonski.

What do you mean overkill for the airbox, turbojeff? The OEM spring clamps lose tension after taking them off/on over time. Screw-types are the way to go, easy on/off, better leak sealing and they don't get chewed up/scratched with vise-grips or pliers. You can go cheap at Home Depot/Lowes or get the anodized ones. And you can swing them around to where the screw isn't visible but still accessible with a socket or phillips.

Last edited by Toadman; 08-16-04 at 11:52 AM.
Old 08-16-04, 12:04 PM
  #10  
Do it right, do it once

iTrader: (30)
 
turbojeff's Avatar
 
Join Date: Apr 2001
Location: Eugene, OR, usa
Posts: 4,830
Likes: 0
Received 12 Likes on 8 Posts
Originally Posted by JONSKI
Is there anyone here who is strong enough to just use the index finger and thumb of both hands? I can do that to get them off, but by the time I get them back on my hands are too tired.
Yeah, I usually warm up by ripping some phone books in half then I go for those clamps.
Old 08-16-04, 12:09 PM
  #11  
don't race, don't need to

 
spurvo's Avatar
 
Join Date: Oct 2002
Location: Tri-Cities, WA
Posts: 1,292
Likes: 0
Received 1 Like on 1 Post
Long nosed vice grips. End of problems.
Old 08-16-04, 12:12 PM
  #12  
proper motoring

 
pugg57's Avatar
 
Join Date: Jan 2004
Location: USA
Posts: 1,706
Likes: 0
Received 1 Like on 1 Post
Originally Posted by JONSKI
Is there anyone here who is strong enough to just use the index finger and thumb of both hands? I can do that to get them off, but by the time I get them back on my hands are too tired.
that's what i used to do... but i have since replaced them with worm gear type
Old 08-16-04, 12:25 PM
  #13  
Cheap Bastard

iTrader: (2)
 
adam c's Avatar
 
Join Date: Sep 2002
Location: San Luis Obispo, Ca
Posts: 8,370
Received 50 Likes on 42 Posts
Jeff is right about overkill. They are clamping a hose to the airbox in a location that does not see much pressure. It is NOT the same as the pressure seen after the turbos.
Old 08-16-04, 01:04 PM
  #14  
Rotary Enthusiast

 
Skeltah's Avatar
 
Join Date: Feb 2004
Location: Baltimore
Posts: 795
Likes: 0
Received 0 Likes on 0 Posts
I can take them off by hand.. Robogrips just make life much easier.
Old 08-16-04, 01:31 PM
  #15  
Rotor DEMON !

 
bigmack000's Avatar
 
Join Date: Nov 2002
Location: alberta canada/soon to be cape coral FL:D
Posts: 1,074
Likes: 0
Received 0 Likes on 0 Posts
[/QUOTE]
will these losen from vibration ?
Old 08-16-04, 01:51 PM
  #16  
built my own engine

 
93BlackFD's Avatar
 
Join Date: Dec 2002
Location: Buckhead, Atlanta
Posts: 3,470
Likes: 0
Received 2 Likes on 2 Posts
no
Old 08-16-04, 01:56 PM
  #17  
Senior Member

 
Join Date: Mar 2003
Location: new york city
Posts: 283
Likes: 0
Received 0 Likes on 0 Posts
vice grip. just adjust the screw to tighten it.
Old 08-16-04, 02:19 PM
  #18  
Oji San

 
Rated R1's Avatar
 
Join Date: Mar 2001
Location: Lexington, SC
Posts: 916
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by turbojeff
Yeah, I usually warm up by ripping some phone books in half then I go for those clamps.
Now that is some real FD nerd comedy gold right there. I practice by bending nickles in half with my thumb and forefinger.
Old 08-16-04, 02:27 PM
  #19  
sexy no jutsu

 
scratchjunkie's Avatar
 
Join Date: Jun 2002
Location: planet arium
Posts: 1,578
Likes: 0
Received 0 Likes on 0 Posts
45 degree pliars are your friend. it even works great for taking off hoses!
Old 08-16-04, 03:18 PM
  #20  
2/4 wheel cornering fiend

 
Kento's Avatar
 
Join Date: Nov 2002
Location: Pasadena, CA
Posts: 3,090
Likes: 0
Received 3 Likes on 3 Posts
Originally Posted by bigmack000
will these losen from vibration ?
No, that nut on the end of the t-bolt is a nylock-type.
Old 08-16-04, 04:24 PM
  #21  
Rotor DEMON !

 
bigmack000's Avatar
 
Join Date: Nov 2002
Location: alberta canada/soon to be cape coral FL:D
Posts: 1,074
Likes: 0
Received 0 Likes on 0 Posts
good stuff no need for a cotter pin or lock wire then
Old 08-16-04, 04:32 PM
  #22  
Forever Modified

iTrader: (1)
 
lopedl's Avatar
 
Join Date: Dec 2003
Location: WA
Posts: 1,423
Likes: 0
Received 0 Likes on 0 Posts
Your not kidding those things suck especially because the two big hoses are stacked right on top of each other. And if the bottom spring clamp isn't angled just right it makes the top more difficult to install. All in all I think its a big mess and hassle, I think I'll stick with the worm type.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
dkwasherexd
Single Turbo RX-7's
21
05-27-17 04:51 AM
Frisky Arab
2nd Generation Specific (1986-1992)
13
08-18-15 05:30 PM



Quick Reply: Found a GREAT trick for the stock airbox hose clamps!



All times are GMT -5. The time now is 06:44 AM.