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Fan switch mod re-re-visited. NEW question!!

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Old 02-21-05, 04:59 PM
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Question Fan switch mod re-re-visited. NEW question!!

Alright, so I think I've read all of the different threads and how-to's on performing a "fan switch mod". However, none of them create the solution that I am looking for. I have a race-only CYM and I want the fans to be hard wired to a switch on the console. I want them to run on high as soon as I turn the switch on, and keep running on high until I turn the switch off or disconnect the battery cutoff switch. Has anyone performed this mod? Is it possible? I have the workshop manual, and after going over the wiring diagrams I'm not quite sure where I would wire it in wiithout upsetting the ECU.
Old 02-21-05, 05:04 PM
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Just wire the fans to a switch and to power. Bypass the relays and anything else.
Old 02-21-05, 05:11 PM
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Actually, just wire a switch to ground and to whatever relays you want to trip. The relays get a ground signal to switch on. Might want more than one switch so you can pick what relays you want on - if you're running the fans at high, you may actually over-cool the car, which hurts performance.

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Old 02-21-05, 05:27 PM
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go to page z-42 Diagram b2. At the fan relay connectors b2-01, b2-02 and b2-04 ground the wires V on relay one, G/B on relay two, and L/G on relay Three. Now your fans Are on high any time the ignition switch is on. If you want them to run with the ignition off, you need to suppy 12V to any of the B/Y wires at any of the relay connectors.
Old 02-21-05, 05:41 PM
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no actually if you ground the relays ( i forget the color) they will run with the car off also. hell if its a race car run a fused wire to the positive wires on the fans and run a switch in the ground side in the car (like mahjik said). make sure the wiring is correct or the fans may turn the wrong way
Old 02-21-05, 05:50 PM
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If you bypass the relays make sure you run wires of the proper size and a switch that can handle the amps that the fan motors draw.
Old 02-21-05, 06:01 PM
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Upon further contemplation. if you suppy power to the 12v to the B/Y wire you'll be powering a bunch of other things on that circuit. You'll need to isolate the B/Y from the wiring harness.
Old 02-21-05, 07:01 PM
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If the car has had the fan wiring update installed, the wiring diagrams in both the FSM and the various fan mod sites will not work if you want to set up the fan mod using the stock fan relays. In your case (a race-only car), you will probably be better off just hard-wiring the fans with your own relay setup to run the fans on high (using the FSM to see how to hot-wire the fan motors to run at that speed). The fans pull a lot of amps, and the relay will help you avoid welding your switch shut after repeated use.
Old 02-21-05, 08:46 PM
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Yup... I didn’t consider the fan update.... Kento has the best idea yet.
Old 02-21-05, 10:39 PM
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Originally Posted by Mahjik
Just wire the fans to a switch and to power. Bypass the relays and anything else.

Right! This is what I thought initially. But will bypassing the relays entirely produce "high" rotation on the fans? I stands to reason that it would, but I wanted to hear a few opinions first.
Old 02-21-05, 10:47 PM
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Originally Posted by gpracing
Right! This is what I thought initially. But will bypassing the relays entirely produce "high" rotation on the fans? I stands to reason that it would, but I wanted to hear a few opinions first.
Isn't that what you want?

Originally Posted by gpracing
I have a race-only CYM and I want the fans to be hard wired to a switch on the console. I want them to run on high as soon as I turn the switch on, and keep running on high until I turn the switch off or disconnect the battery cutoff switch.
What Mahjik explained is exactly what you are asking for am I correct? All those relays are there for a/c, temp switch, etc. Since you have a race-only FD, I'm assuming all of that is removed. Just do what Mahjik said, that's exactly what you asked for, hard-wiring.

Jeremy
Old 02-21-05, 10:55 PM
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Originally Posted by Kento
In your case (a race-only car), you will probably be better off just hard-wiring the fans with your own relay setup to run the fans on high (using the FSM to see how to hot-wire the fan motors to run at that speed). The fans pull a lot of amps, and the relay will help you avoid welding your switch shut after repeated use.

I'm not really clear on your suggestion. Are you saying that I should hard wire the relays, with the correct high relay setting? So this suggestion would basically be the same as GADD's and DALECLARK's, right?
Old 02-21-05, 11:00 PM
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Originally Posted by jeremyb
Isn't that what you want?


What Mahjik explained is exactly what you are asking for am I correct? All those relays are there for a/c, temp switch, etc. Since you have a race-only FD, I'm assuming all of that is removed. Just do what Mahjik said, that's exactly what you asked for, hard-wiring.

Jeremy
Yes, I want the fans to run on high at all times. This is exactly what I want. But, my reply question was, does hardwiring the fans at the motors produce HIGH rotation?
Old 02-21-05, 11:33 PM
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Yes sir it does. I have the fan switch done to my car and it's either high or none. There should be a thread on the wires to splice and merge. It works
Old 02-21-05, 11:45 PM
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The fan have four wires going to them. one is the ground (the black one) If you power the other three you have high. I'd use the stock relay myself but. one big aftermarket relay would work too.

Last edited by Gadd; 02-21-05 at 11:48 PM.
Old 02-22-05, 06:50 AM
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Originally Posted by CANRX7GX
Yes sir it does. I have the fan switch done to my car and it's either high or none. There should be a thread on the wires to splice and merge. It works
Great. Do I need to add a relay though like GADD suggests?
Old 02-22-05, 08:48 AM
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Great. Do I need to add a relay though like GADD suggests?
My suggestion is to use the stock relays and modify the wiring harness so that the fan system is divorced from the rest of the car and is controlled by a switch in the cockpit. The stock relays are the right size for the fans and are reliable, but the best part is there free.
Old 02-22-05, 09:10 AM
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Originally Posted by gpracing
Great. Do I need to add a relay though like GADD suggests?
I would recommend it, because the fan motors pull a lot of amps (especially if you're going to run them on high speed), and immediately transferring that much current through just a switch will create a pretty good arc, eventually causing the switch to weld itself together.
Old 02-22-05, 10:02 AM
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I have a 94 and wired the two relays together as the fan mod suggests. Later, after installing the miata switch the fans would turn on about 5 minutes after shutdown and run for 15-20 min eventually killing the battery. Disconnecting the wire between the two relays solved this problem (islolating the fan mod as the culprit). Then I noticed simply grounding the ECU fan wire would run the fans at anytime (engine on or off). So I just used this with a ground switch for anyime fans, and make sure I turn them off at shutdown so they don't run till the battery dies. This would be a quick easy solution for you to try.
Old 02-22-05, 11:18 AM
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Originally Posted by Kento
I would recommend it, because the fan motors pull a lot of amps (especially if you're going to run them on high speed), and immediately transferring that much current through just a switch will create a pretty good arc, eventually causing the switch to weld itself together.
I don't understand how the relays act as a buffer when the switch is flipped. Wouldn't the same amount of current be drawn at the switch regardless of whether the current passed through the relays? Or will/do the relays dampen the amps to the switch? I'm probably wrong (no electrical genius), but aren't the relays just switch/sensors that actuate when a particular signal is sent by the ECU, and depending on which relays the ECU activates, the fan moves at low/medium/high speed?
Old 02-22-05, 11:54 AM
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The fan relays are switches with high amp contacts that use a small electromagnet to "flip" the switch, the electromagent can be powered by any low amp switch
Old 02-22-05, 12:00 PM
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You can just do this one:
http://rx7.voodoobox.net/howto/fanswitch/fanswitch.html

It's basically what you want.
Old 02-22-05, 01:02 PM
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Originally Posted by Gadd
The fan have four wires going to them. one is the ground (the black one) If you power the other three you have high. I'd use the stock relay myself but. one big aftermarket relay would work too.
I'd use a 30 amp relay for ea fan. Here is circuit link

http://www.scuderiaciriani.com/rx7/fan_circuit.html

Last edited by KevinK2; 02-22-05 at 01:06 PM.
Old 02-22-05, 03:53 PM
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Originally Posted by Mahjik
You can just do this one:
http://rx7.voodoobox.net/howto/fanswitch/fanswitch.html

It's basically what you want.
I had already seen this.....not what I want. He has a switch that turns the fans on, but still relies on the ECU to manage the need for speed. And since my car has the AC removed I'm afraid this trick will only yield medium speed at best.
Old 02-22-05, 03:59 PM
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Originally Posted by gpracing
I had already seen this.....not what I want. He has a switch that turns the fans on, but still relies on the ECU to manage the need for speed. And since my car has the AC removed I'm afraid this trick will only yield medium speed at best.

Take a read at the link:


Various combinations of relay activation yield different fan speeds. There are many combinations, but these are the ones I am concerned with:

2 + 4 = low fan speed
2 + 3 + 4 = medium fan speed
1 + 2 + 3 + 4 = high fan speed

The ECU just grounds a pin to activate a given relay. I don't think it can check the state of the relays, so I should be able to activate the relays manually without upsetting the fuel computer.
So, with that information, you can have a switch activate all four relays at the same time to give you HIGH fan speed.


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