3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Failed Emission Test, Again & Again

Thread Tools
 
Search this Thread
 
Old 10-01-06, 02:51 PM
  #1  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Failed Emission Test, Again & Again

After replacing the EGR value, The PVC value, spark plugs and installing a new catalytic converter I still can not pass the emissions test in Oregon. The O2 sensor was replaced about 4 years ago (less then 5,000 miles ago). So now I’m thinking it’s either the turbo seals or the apex seals. Is there any way to test or check either to see which is bad and causing my FD to fail the emission test?
Old 10-01-06, 03:00 PM
  #2  
Back on the road again!

iTrader: (4)
 
Svelte_7's Avatar
 
Join Date: May 2002
Location: Bay Area
Posts: 447
Received 1 Like on 1 Post
What numbers are you failing? NOx? HC?
Old 10-01-06, 04:48 PM
  #3  
Full Member

 
PhDMDRX7's Avatar
 
Join Date: Apr 2006
Location: St. Louis, MO
Posts: 162
Likes: 0
Received 0 Likes on 0 Posts
Failed emissions test.

I'm in Missouri and I've lived in California before, both states have waivers to emissions. I would check with the emissions testing and specifically ask about a waiver. In California one had to spend $$$ based on the year of the car (the older the car the less $$$). In Missouri it's fixed at $450.00 in parts (they dont care about labor, and you can do it yourself). My car failed, I came up with receipts for coils, wires, plugs, O2 sensor (things I needed anyway) and was granted a waiver. BTW all my emissions crap was removed with the exception of a hi flow cat and I went in to testing with <1/8 tank of gas + 1 gal of ethanol (still failed!).
Old 10-01-06, 04:56 PM
  #4  
Full Member

 
Seppeku's Avatar
 
Join Date: Apr 2006
Location: Phoenix
Posts: 143
Likes: 0
Received 0 Likes on 0 Posts
I had to get my newly purchased 94 through emissions to get it registered. The car only had 24k miles on it when I got and it ran great. I thought it would pass, no problem. First time, failed. Changed out O2 sensor, failed again. Changed out plugs and wires. Failed again. Took it too a dealer and they tested everything and nothing wrong. The dealer took it to a different emissions place and it passed with flying colors!!! The dealer did nothing to the car. I think the first place I took it too didn't know what kind of car it was and probably put in the wrong information into the computer and was testing the wrong engine. I'd take it to a different place and see what happens.
Old 10-01-06, 05:45 PM
  #5  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Svelte_7
What numbers are you failing? NOx? HC?
NOX is 3 something and HC is 4 something. I do not have the paper work with me.
Old 11-16-06, 12:21 PM
  #6  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Wish I could edit my last post. The numbers are totally wrong. My memory is not what it use to be.

I retested my car again and fail again. The HC is 914 at idle, 359 at 2450 rpm. The CO is 3.9296 at idle and 4.5073 at 2450 rpm. The print out I got does not say what the levels should be.

What else can I do lower these numbers?
Old 11-16-06, 12:23 PM
  #7  
Tad
Senior Member

 
Tad's Avatar
 
Join Date: May 2001
Location: bay area CA USA
Posts: 316
Likes: 0
Received 0 Likes on 0 Posts
hmm, lame that it didn't tell you what the acceptable levels are.

the rx7 has TWO cats, maybe you need to replace the other one as well.
do you have any mods?
Old 11-16-06, 12:27 PM
  #8  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
The first cat was replaced with down pipe in 1998. I have pass DEQ here in Oregon 3 times with out it.
Old 11-16-06, 12:28 PM
  #9  
Double Dose

iTrader: (1)
 
Upgrayedd's Avatar
 
Join Date: Dec 2005
Location: Seattle
Posts: 4,009
Received 1 Like on 1 Post
Does Oregon have a waiver program like Washington where they allow you to take your car to an "emissions certified" shop and if you spend at least $150 and still don't pass on your next test they will give you a waiver and allow you to register the car. But make sure it's an "emissions certified" shop cuz the shop I take my car to isn't, and showing the DOL my receipt for $800 some dollars did nothing for me....

I see you have no pre-cat.. Have you removed your air pump?
Old 11-16-06, 12:36 PM
  #10  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
I do not know if Oregon has a waiver program. I will check.

I still have the air pump.
Old 11-16-06, 12:41 PM
  #11  
Double Dose

iTrader: (1)
 
Upgrayedd's Avatar
 
Join Date: Dec 2005
Location: Seattle
Posts: 4,009
Received 1 Like on 1 Post
Hmm... I don't know what to tell you other than at least your numbers weren't as bad as mine. I was in the THOUSANDS withought airpump and pre-cat. WA shows you the limits and I wasn't even close.... I will look for the sheet later when I'm not at work. See how close you are to my standards. Shouldn't be much different for you.
Old 11-16-06, 12:44 PM
  #12  
RX7club addict

iTrader: (5)
 
prescription 7's Avatar
 
Join Date: Apr 2006
Location: El paso, TX
Posts: 343
Received 0 Likes on 0 Posts
i have full open exhaust, and i passed TX emissions.... then again ive got the hook up!
Old 11-16-06, 12:45 PM
  #13  
Lives on the Forum

 
rynberg's Avatar
 
Join Date: Dec 2001
Location: San Lorenzo, California
Posts: 14,716
Likes: 0
Received 8 Likes on 8 Posts
A likely culprit would be the ACV failing and not directing air to the cat.

Please list all of your mods.
Old 11-16-06, 12:45 PM
  #14  
Lives on the Forum

 
rynberg's Avatar
 
Join Date: Dec 2001
Location: San Lorenzo, California
Posts: 14,716
Likes: 0
Received 8 Likes on 8 Posts
i have full open exhaust, and i passed TX emissions.... then again ive got the hook up!
Well that's ******* helpful.
Old 11-16-06, 12:47 PM
  #15  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by rynberg
A likely culprit would be the ACV failing and not directing air to the cat.

Please list all of your mods.
See below for mods.
Old 11-16-06, 01:27 PM
  #16  
Tad
Senior Member

 
Tad's Avatar
 
Join Date: May 2001
Location: bay area CA USA
Posts: 316
Likes: 0
Received 0 Likes on 0 Posts
has anything changed since ur last smog?
Old 11-16-06, 01:37 PM
  #17  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Tad
has anything changed since ur last smog?
No new mods. Only put 2000 miles on car since last smog check.
Old 11-16-06, 01:55 PM
  #18  
Lives on the Forum

iTrader: (9)
 
ptrhahn's Avatar
 
Join Date: Feb 2002
Location: Arlington, VA
Posts: 9,023
Received 498 Likes on 272 Posts
My bet is a bad airpump, or bad ACV as Rynberg suggested... with a new factory cat, you shouldn't have to do much else. Did you try some alcohol in the tank?
Old 11-16-06, 01:56 PM
  #19  
Slave2TheFD

 
Jedon's Avatar
 
Join Date: Mar 2001
Location: Nevada City, CA
Posts: 658
Likes: 0
Received 0 Likes on 0 Posts
just put 2 gallons of denatured alcohol in 3 gallons of gas and you should be fine
Old 11-16-06, 02:04 PM
  #20  
Recovering Miataholic

 
wstrohm's Avatar
 
Join Date: Mar 2002
Location: Fountain Valley, CA
Posts: 1,531
Received 38 Likes on 26 Posts
Was your cat replacement actually a Mazda OEM cat? Our '94 FD failed miserably and I replaced the cat with a Bonez, and failed again. Went for a $1300 OEM cat and passed beautifully... 3 times now. Some cats do not have a proper way of injecting air from the pump into the cat; for example, the air might be injected into the cat housing in one place. The factory cat has internal piping that distributes the injected air like the gas pipes in a barbecue grill, so that O2 gets to as much of the catalyst as possible.
Old 11-16-06, 03:15 PM
  #21  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Jedon
just put 2 gallons of denatured alcohol in 3 gallons of gas and you should be fine
Who sells denatured alcohol? Auto parts stores, hardware stores or ??
Old 11-16-06, 03:46 PM
  #22  
Full Member

 
Insomniac21772's Avatar
 
Join Date: Jun 2006
Location: Lancaster, PA
Posts: 95
Likes: 0
Received 0 Likes on 0 Posts
should be able to buy at a local hardware store
Old 11-16-06, 04:08 PM
  #23  
Senior Member

 
jmadams74's Avatar
 
Join Date: Oct 2002
Location: Atlanta
Posts: 526
Likes: 0
Received 4 Likes on 4 Posts
I'm not familiar with the M2ECU. Is that any fuel adjustment to it? Can you lean it out a bit in the test range? On the other hand, if nothing has changed since you last passed, something isn't working right or the test station is off. You could always borrow someones Power FC and lean it out that way if you know someone nearby who has one? Sorry, not too helpful. . .
Old 11-16-06, 05:19 PM
  #24  
Full Member

 
PhDMDRX7's Avatar
 
Join Date: Apr 2006
Location: St. Louis, MO
Posts: 162
Likes: 0
Received 0 Likes on 0 Posts
Check this out and see if it applies to you:

http://www.deq.state.or.us/AQ/vip/fo...pplication.pdf
Old 11-16-06, 05:25 PM
  #25  
Full Member

Thread Starter
 
RaceReadyRX7's Avatar
 
Join Date: Apr 2001
Location: Hillsboro, OR, USA
Posts: 139
Likes: 0
Received 0 Likes on 0 Posts
Wink

Originally Posted by PhDMDRX7
Check this out and see if it applies to you:

http://www.deq.state.or.us/AQ/vip/fo...pplication.pdf
Thanks for checking into that, but I do not qualify for low income. Maybe if I list my FD has a dependent.


Quick Reply: Failed Emission Test, Again & Again



All times are GMT -5. The time now is 05:17 AM.