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Exhaust question?

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Old May 31, 2006 | 03:20 PM
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sonix7's Avatar
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From: ft. collins, colorado
Exhaust question?

Guys I am having emissions nightmares here. I failed three times yesterday. My readings were - 1st test HC-2400 O2- 747, I realized that the car had sat for 6 months with some race fuel in it and prior to that I actually added 2 gallons of 106 leaded. I know, but thats all I could get and I was buying a new cat. So anyway, those tests were on the stock cat and DP, that once passed the same test with HC- 11 O2- 0. I know I can't believe it said that, but it did. So I drove off the gas in the tank and then added some emission lowering fuel treatment and got some 87. I drove the highway back at 80 miles an hour to the station. I tested the second time at HC- 99 O2- 365, that was 165 higher than the limit. SO something worked great, but not good enough. I had a surge and was thinking that is was causing the high O2 readings, this was at the 2400 rpm range. Well I figured out it was a ground strap problem. I hooked a new one and no more surge. I went straight back to the station one more time, he threw the sniffer in there and it was way back up in the 1400 HC region. I was stumped. WHat happened between the second and third test that made it go from 99 to 1400. Well after searching, I came to the conclusion it had to be the cat. So I installed the high flow cat from the 7 store and am going to try it again, this time with some denatured alcohol added to the tank right before I pull in. BTW, this is all on the stock ECU. Now when I am under changing out the cat, I figure I might hook a fish tank air pump up and tap into the air inlet hose on the cat and run it inside the cab. Well I find this check valve between the air pump and cat. Here comes the question, how important is the check valve right before the cat? I want to run a hose straight from the air pump pipe to the cat. Can I do this and what will happen if anything? BTW sorry about the novel.

Edit: also the test that passed in 2004 with the readings HC- 11/CO- 0 was on the same exhaust set-up as yesterday, no changes. Who thinks it was the cat? Car is running awesome and hitting full boost, vac is 15 inhg, idle is steady as hell?


Last edited by sonix7; May 31, 2006 at 03:25 PM.
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Old May 31, 2006 | 03:43 PM
  #2  
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From: ft. collins, colorado
I just installed the cat and drove to the gas station for some 91. IS it normal for a new cat to smell really bad? Like does it have to bake first before it stops smelling, or is there something else wrong?
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Old May 31, 2006 | 03:55 PM
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rynberg's Avatar
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From: San Lorenzo, California
You need the air pump and air injection system properly functioning to pass the test. It sounds like this is your problem to me.
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Old May 31, 2006 | 05:47 PM
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From: ft. collins, colorado
well, I failed again. This time with the high flow cat and PFC hooked up. The air pump is there and it looks like it works. I did remove that check valve before the cat and after the air pump. It stinks though, I also ran it on the freeway first. I did noy use denatured alcohol. I am a little weary considering what I have heard about that. Anyway, I have no clue and looks like I may not be getting a registration. Could it be an O2 sensor, how does that effect the test? also what else could be involved that is causing my HC and CO to be 1400+ and 8.7? this is mind boggling. This is a real test of my patience. Thanx to anyone that can explain where next to look for problems?
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Old May 31, 2006 | 06:58 PM
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sonix7's Avatar
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From: ft. collins, colorado
who knows of the cheapest place to get the stock O2 sensor replacement? probably Ray, but I am losing hope here as to passing emissions. This is truely a nightmare. I am tapping in an electric air pump to the cat. I have to get this to pass if its the last thing I do. anyone?
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Old May 31, 2006 | 08:19 PM
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From: Dallas, Texas
why don't you find someone with a stock cat and plug it in?


and here:
http://www.automedicsupply.com/

also, list your mods....and I assume the PFC isn't tuned?
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Old May 31, 2006 | 08:22 PM
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From: MN
Jason, How come you dont reg. through a po box ?
Thats what I was planning on doing here, is that not cool to do anymore?
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Old May 31, 2006 | 09:48 PM
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From: ft. collins, colorado
Originally Posted by TwinTriangles
Jason, How come you dont reg. through a po box ?
Thats what I was planning on doing here, is that not cool to do anymore?
TT, that's exactly what I am going to do. Its just bad timing, they are supposedly doing away with emissions here in my county in Oct. So off to the mountains I go. Thanx. **** trying to get this TT rotary engine to pass at such low numbers. I have no idea why things changed so much even test to test. I mean I almost passed except for at 2500 rpms the numbers were too high on the second try. Its BS. I will end up paying thousands and maybe not even pass. **** giving the jiffy lubes anymore money. I already wasted like $50, good thing I do my own work. I have one more try for free at Jiffy lube, but honestly I am done with those damn smog test situations. My car is running like a champ, f what they say. We do have ways around it and no its still cool with me. Oh BTW, I just moved to Park County, Colorado. Wanna come snowboarding?
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