3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

exhaust leak! cant find it.

Thread Tools
 
Search this Thread
 
Old 08-31-06, 04:17 PM
  #1  
Rotary Enthusiast

Thread Starter
iTrader: (5)
 
AWD-RWD racer's Avatar
 
Join Date: Apr 2006
Location: pennsylvania
Posts: 1,488
Likes: 0
Received 0 Likes on 0 Posts
exhaust leak! cant find it.

ok, i have an exhaust leak, I cannot find it though, you can hear it standing around the car and in the car. kinda like a put put put put noise. If i get under the car I cannot see it or see any traces of an exhaust leak, but I can def smell it. Im thinking maybe the turbo manifold is loose somewhere??? has anyone else ever had a mystery exhaust leak, even when I took it to pettit racing they couldnt find it. yet they charged me $75 TO TIGHTEN THE TURBO MANIFOLD YET THE NOISE AND LEAK IS STILL THERE.


any ideas??? thx
Old 08-31-06, 09:03 PM
  #2  
Moderator

iTrader: (7)
 
dgeesaman's Avatar
 
Join Date: May 2002
Location: Fort Kickass
Posts: 12,302
Received 16 Likes on 15 Posts
I know how hard it can be - I've fought with warped flanges for some time.

This sounds labor-intensive, but you can dump a little ATF in the spark plug holes and start it up for a minute, then disassemble the exhaust. The ATF smoke should help make the leak path more visible when you look at the gaskets. I would do it on a cold engine and maybe use a plate to partially block your muffler - the extra backpressure should help push the smoke out of the leak. Then shut it off before it all gets too hot.

Another method is to use a feeler gauge when assembling the exhaust. With the bolts only snug tight, go around each joint and see if it can fit in there. Wherever it fits is very likely a leak.

Dave

Last edited by dgeesaman; 08-31-06 at 09:05 PM.
Old 08-31-06, 09:21 PM
  #3  
Rotary Freak

iTrader: (2)
 
iceman4357's Avatar
 
Join Date: Jan 2004
Location: St.Louis
Posts: 1,881
Received 129 Likes on 73 Posts
Does it smell under the hood or does it smell when you are walking around the car? I would say start it and get under the car, pour water on the exhaust until you see bubbles. Look where the welds are for the DP,midpipe and catback.
Old 08-31-06, 09:30 PM
  #4  
Moderator

iTrader: (7)
 
dgeesaman's Avatar
 
Join Date: May 2002
Location: Fort Kickass
Posts: 12,302
Received 16 Likes on 15 Posts
Originally Posted by iceman4357
Does it smell under the hood or does it smell when you are walking around the car? I would say start it and get under the car, pour water on the exhaust until you see bubbles. Look where the welds are for the DP,midpipe and catback.
Be careful with the water - it boiled off instantly when I tried it. It simply won't work anywhere above the main cat.

The other complication is that the heavy heat coming off the turbo/exhaust area causes signficiant air circulation, even at idle. Using the smoking insect repellent punk didn't work well since the air in that area just wasn't very still.

Dave
Old 08-31-06, 10:38 PM
  #5  
Sponsor
iTrader: (41)
 
IRPerformance's Avatar
 
Join Date: Apr 2003
Location: NJ
Posts: 11,347
Received 317 Likes on 190 Posts
I had an instance where I pulled the turbos and manifold and repalced all the gaskets and the leak would still not go away. Ended up being one of the small bolts on the turbine housing backed out. Took forever to find it.
Old 09-01-06, 11:18 AM
  #6  
Super Moderator


iTrader: (148)
 
caredden's Avatar
 
Join Date: Jul 2002
Location: Okinawa
Posts: 2,274
Received 31 Likes on 29 Posts
If you can, spray soapy water on it and look for bubbles.

I ended up using a shop vac, reversing it to blow, stuck it in the exhaust, stuck rags around the nozzle to seal it up, sprayed soapy water at suspected places and watched the bubbles build...
Old 09-01-06, 11:31 AM
  #7  
Rotary Enthusiast

Thread Starter
iTrader: (5)
 
AWD-RWD racer's Avatar
 
Join Date: Apr 2006
Location: pennsylvania
Posts: 1,488
Likes: 0
Received 0 Likes on 0 Posts
thanks for all the good ideas, im gonna get on it as soon as i can.


I smell it in the car . and when I pop the hood i smell the exhaust in the engine bay.
Old 09-01-06, 11:43 AM
  #8  
Tequila? ..it's like beer

iTrader: (1)
 
NewbernD's Avatar
 
Join Date: Mar 2001
Location: Woodbine, MD
Posts: 1,124
Likes: 0
Received 0 Likes on 0 Posts
You can also make yourself a poor-mans mechanics stethescope. Get 3 feet of vacuum line. Stick one end in your ear. Move the other end around the suspect areas. You should be able to narrow down by sound much quicker this way.
Old 09-01-06, 11:48 AM
  #9  
Moderator

iTrader: (7)
 
dgeesaman's Avatar
 
Join Date: May 2002
Location: Fort Kickass
Posts: 12,302
Received 16 Likes on 15 Posts
Originally Posted by caredden
If you can, spray soapy water on it and look for bubbles.

I ended up using a shop vac, reversing it to blow, stuck it in the exhaust, stuck rags around the nozzle to seal it up, sprayed soapy water at suspected places and watched the bubbles build...
Now that is a good idea.

(Did you know that an ordinary shop-vac can generate about 2psi of dead-head pressure?
A co-worker of mine exploded a prototype lander airbag assembly once when he was only trying to fill it with air to get it to take shape. 2 months of sewing and 40lb of Kevlar went POP in 3 seconds. Oops. Reviewing the power rating on the vac (we were in shock) it showed that the shopvac had plenty of power to do what it did)

Dave
Old 09-03-06, 11:08 PM
  #10  
Junior Member

 
wankelrx's Avatar
 
Join Date: Jul 2003
Location: Little Rock, Arkansas
Posts: 25
Likes: 0
Received 0 Likes on 0 Posts
Might be your lower intake manifold leaking. https://www.rx7club.com/forum/showthread.php?t=573665
If you get far under the car you can see if the LIM gasket is blown out.
Old 12-28-06, 10:17 AM
  #11  
Junior Member

 
StLABC's Avatar
 
Join Date: Feb 2004
Location: StL
Posts: 9
Likes: 0
Received 0 Likes on 0 Posts
I agree..........my phantom exhaust leak turned out to be a blown LIM gasket. Stock ones were paper I think.
Old 12-28-06, 10:54 AM
  #12  
Sponsor
iTrader: (41)
 
IRPerformance's Avatar
 
Join Date: Apr 2003
Location: NJ
Posts: 11,347
Received 317 Likes on 190 Posts
or use a makeshift stethascope. A hose and put it to your ear and listen to near where you think the noise is.
Old 12-28-06, 11:34 AM
  #13  
REPU Wanter

iTrader: (1)
 
sevensheaven's Avatar
 
Join Date: Sep 2002
Location: Cherry Point / Havelock NC
Posts: 725
Likes: 0
Received 2 Likes on 2 Posts
I agree..........my phantom exhaust leak turned out to be a blown LIM gasket. Stock ones were paper.

I have had two motors with this problem and both were paper gaskets on original motors.

I beleave I posted this picture on a simular question before. Look at all the soot between the exhaust ports!

Terry7
Attached Thumbnails exhaust leak! cant find it.-port.jpg  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Kyo
2nd Generation Specific (1986-1992)
6
04-13-19 09:24 AM
fd3sguyy
New Member RX-7 Technical
1
08-16-15 03:20 PM
Junkee
New Member RX-7 Technical
2
08-15-15 01:57 PM



Quick Reply: exhaust leak! cant find it.



All times are GMT -5. The time now is 02:47 PM.