3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Control arm popped out?

Thread Tools
 
Search this Thread
 
Old Feb 1, 2004 | 12:09 AM
  #1  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
Control arm popped out?

I was driving down the highway today and hit a bump in the road. All of the sudden it felt like my car wanted to jerk all over the road. I pulled over, checked my car to find smoke rollin from my passenger fender well. My control arm (i think thats what its called, the triangle shaped arm with the ball joint that holds the wheel in straight) popped out of the socket. This also found a way to blow out my tire, I guess from rubbing on something while wobbling around. So i popped it back in, put on the spare, and drove 10mph to a parking lot a block away and had my friend trailer it.

Has anyone had a problem like this before? It doesnt seem like something you hear about everyday...Also i was wondering, if there is suppose to be a pin under the joint...like to keep it from popping out? I didnt see any hole where a pin should go, but maybe I just missed it. I do know that this was definately a crappy day and now I have to go out and buy some tires. Just thought I would share that.
Reply
Old Feb 1, 2004 | 12:20 AM
  #2  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Sounds like you lost the nut that screws onto the ball-joint bolt??
Reply
Old Feb 1, 2004 | 01:15 AM
  #3  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
Is there a nut on the bottom of the ball joint? That very well could be, since there is no nut on there right now.
Reply
Old Feb 1, 2004 | 01:58 AM
  #4  
CCarlisi's Avatar
Rebreaking things
Tenured Member 10 Years
 
Joined: Jun 2001
Posts: 2,586
Likes: 0
From: 1 foot in Boston 1 in NJ
This happened to my friend Ray lee. Fortunately he was in a parking garage. I'll get the details the next time I speak to him. Glad you're ok.
Reply
Old Feb 1, 2004 | 01:40 PM
  #5  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
Is there a nut that goes on the lower end of the joint? I tried feeling, and i didnt feel any threads. I tightened the bolt around it real tight, and it feels like its in there good, but I dont wanna take a chance at the same thing happening again.
Reply
Old Feb 1, 2004 | 01:48 PM
  #6  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Check the hub where the ball-joint stud inserts. There should be an opening for a bolt to go through. The bolt in question is inserted perpendicular to the Ball Joint Stud (runs across through the hub) and then it's secured with a nut??
Reply
Old Feb 1, 2004 | 01:49 PM
  #7  
skunks's Avatar
I'm a CF and poop smith
Tenured Member 10 Years
 
Joined: Aug 2001
Posts: 3,957
Likes: 1
From: Hawaii
it almost happened to me, fortunatly i bought a set of drift rims and changed out my tires and caught quite a few of my bolts backing their way out...
Reply
Old Feb 1, 2004 | 01:52 PM
  #8  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
The bolt that runs perpendicular to the ball joint stud, it was tight, but not TIGHT. i could easily pop the stud in and out of the hole. so i popped it back in, and tightened the crap out of that bolt. Has anyone considered drilling a small hole through the bottom of the stud, and putting a pin in there to keep it in place as a back up?
Reply
Old Feb 1, 2004 | 02:08 PM
  #9  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Originally posted by racerfoo
The bolt that runs perpendicular to the ball joint stud, it was tight, but not TIGHT. i could easily pop the stud in and out of the hole. so i popped it back in, and tightened the crap out of that bolt. Has anyone considered drilling a small hole through the bottom of the stud, and putting a pin in there to keep it in place as a back up?
From some of the diagrams I've seen, THERE IS a hole in the Ball Joint Stud for a pin. Did your stud break off?? You may have lost the bottom part of the B/J Stud??
Reply
Old Feb 1, 2004 | 02:21 PM
  #10  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Here's a diagram of the part...

Last edited by areXseven; Feb 1, 2004 at 02:29 PM.
Reply
Old Feb 1, 2004 | 02:32 PM
  #11  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Sorry, having trouble downloading diagram. But the diagram clearly indicates a pin that attaches to the B/J stud somehow after the stud is inserted through the hub.

PM me with your e-mail address and I'll shoot you the diagram.
Reply
Old Feb 1, 2004 | 02:32 PM
  #12  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
.zip isnt workin for me...could you email that to me? racerfoo@hotmail.com

thanks
Reply
Old Feb 1, 2004 | 05:09 PM
  #13  
areXseven's Avatar
il Cosa Nostra e vivo!!
Tenured Member 10 Years
iTrader: (1)
 
Joined: May 2003
Posts: 2,096
Likes: 1
From: Dove le cose sono fatte il vecchio moda il senso
Just e-mailed you the diagram. You may need to download the photo as a jpeg so you can zoom into it. Let me know if it worked. Thanks.
Reply
Old Feb 1, 2004 | 06:09 PM
  #14  
clayne's Avatar
PV = nRT
Tenured Member 05 Years
 
Joined: Jan 2003
Posts: 2,250
Likes: 0
From: New Zealand (was California)
On Hondas they use a cotter pin inserted through a "castle nut" that is threaded onto the ball joint threads. I haven't looked at mine on the FD, but there should most definitely be a cotter pin installed and bent over itself.
Reply
Old Feb 1, 2004 | 06:35 PM
  #15  
jimlab's Avatar
Super Snuggles
Tenured Member 20 Years
 
Joined: Feb 2001
Posts: 10,091
Likes: 34
From: Redmond, WA
Originally posted by clayne
On Hondas they use a cotter pin inserted through a "castle nut" that is threaded onto the ball joint threads. I haven't looked at mine on the FD, but there should most definitely be a cotter pin installed and bent over itself.
There is... on the ball joint shaft for the lower control arm. The upper control arm's ball joint shaft has a 360-degree "indent" in it which mates with a bolt that threads into the steering knuckle laterally. When tight, there should be no way that bolt can back out, or that the shaft can pull past the bolt, unless the bolt wasn't tightened properly or the shaft is excessively worn.
Reply
Old Feb 1, 2004 | 10:06 PM
  #16  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
Could you resend the email? I didnt get it. So is there the indention, AND a cotter pin?
Reply
Old Feb 2, 2004 | 01:23 AM
  #17  
jimlab's Avatar
Super Snuggles
Tenured Member 20 Years
 
Joined: Feb 2001
Posts: 10,091
Likes: 34
From: Redmond, WA
No, just an indentation in the shaft. There is no cotter pin on the upper control arm ball joint. The bolt has a non-threaded section (if I recall correctly) that locks the shaft in the steering knuckle because it passes through that indentation.

The picture below shows the ball joint shaft of the upper control arm and the 360-degree indentation.

Reply
Old Feb 2, 2004 | 09:58 AM
  #18  
FlameThrowingRotary's Avatar
Senior Member
Tenured Member 10 Years
 
Joined: Jun 2003
Posts: 276
Likes: 0
From: Temple Tx
i went to have my car alligned, and they told me my bolt was stripped and thats why my alignment changed, they said if that bold sheared or came out that would happen, Took it to mazda 24 dollars for both sides and 70 dollars labor. not to bad to keep my wheels on and going straight
Reply
Old Feb 2, 2004 | 11:01 AM
  #19  
racerfoo's Avatar
Thread Starter
Senior Member
Tenured Member 10 Years
 
Joined: Jul 2001
Posts: 615
Likes: 1
From: Southwest Missouri
Ok, thanks Jimlab. I knew you would post a picture up of your polished crap, haha. I have that indention, I guess the bolt just wasnt tight enough. Its on there now, just need a new tire.

Would it be a bad idea to drill a small hole and put a pin in there, just for a backup? Or could that weaken the **** and maybe cause it to break off?
Reply
Old Feb 2, 2004 | 12:34 PM
  #20  
1RedR1and1RedPEP's Avatar
Full Member
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 211
Likes: 0
From: chicago
Jim,
that doesnt look like the standard unobtanium bushing in the A-Arm? what give?
1R1
Reply
Old Feb 2, 2004 | 12:41 PM
  #21  
jimlab's Avatar
Super Snuggles
Tenured Member 20 Years
 
Joined: Feb 2001
Posts: 10,091
Likes: 34
From: Redmond, WA
Originally posted by racerfoo
Would it be a bad idea to drill a small hole and put a pin in there, just for a backup? Or could that weaken the **** and maybe cause it to break off?
Where would you put a pin?

When the shaft is inserted into the steering knuckle, it does not extend to the point that you could put a cotter pin through it, and a cotter pin wouldn't help anyway. Cotter pins are intended for non-load bearing retention of a pin or shaft. In the case of the lower ball joint, the cotter pin is solely intended to keep the castle nut from loosening. A cotter pin alone would be sheared off immediately and would not retain the ball joint shaft.

That said, the best solution is a new bolt, and a dab of medium grade (blue) Loctite to make sure it stays where you put it.
Reply
Old Feb 2, 2004 | 12:44 PM
  #22  
jimlab's Avatar
Super Snuggles
Tenured Member 20 Years
 
Joined: Feb 2001
Posts: 10,091
Likes: 34
From: Redmond, WA
Originally posted by 1RedR1and1RedPEP
Jim,
that doesnt look like the standard unobtanium bushing in the A-Arm? what give?
Those would be non-standard, custom pillow bushings...



Reply
Old Feb 2, 2004 | 01:43 PM
  #23  
PandazRx-7's Avatar
Fast + Reliable = $$$$$
Tenured Member: 20 Years
iTrader: (18)
 
Joined: Nov 2003
Posts: 1,223
Likes: 4
From: SoCal
Custom Pillow Bushings for the front Upper A-Arms! Wow that's cool. What would be the difference...? Just wondering. And how much...Im about to switch mine out this weekend...
Reply
Old Feb 2, 2004 | 02:01 PM
  #24  
jimlab's Avatar
Super Snuggles
Tenured Member 20 Years
 
Joined: Feb 2001
Posts: 10,091
Likes: 34
From: Redmond, WA
Originally posted by PandazRx-7
Custom Pillow Bushings for the front Upper A-Arms!
Custom pillow bushings for all the previously non-pillow bushing locations, actually...



Wow that's cool. What would be the difference...? Just wondering. And how much...Im about to switch mine out this weekend...
The difference would be that the stock rubber bushings have an excessive amount of slop that the Nylon bushings eliminate most of. However the Nylon still has some (very small) amount of "give" to it under load. Pillow bushings are metal on metal construction, so there is no slop whatsoever unless they are worn out.

Basically, it's the equivalent of having an entire "rod end" (Heim joints like those used in the M2 toe links and trailing arms, etc.) suspension, with the joint completely protected from road debris. This makes the suspension as accurate and linear as possible at the expense of increased road noise.

They're one-offs. I doubt there will be any more produced, and they were very expensive.
Reply
Old Feb 2, 2004 | 02:08 PM
  #25  
Mazdabation's Avatar
Rotary Freak
Tenured Member: 20 Years
Liked
iTrader: (9)
 
Joined: Sep 2002
Posts: 2,795
Likes: 5
From: Ancaster Ontario, Canada
For someone that wanted to replace all the bushings in there weekend car to give the car a "new" felling all over, Who/what company should we see. I want stiff handling but not as extreme as the replacement pillow bushings (jimlab). should we replace all with factory new ones or go aftermarket nylon?? What is better for price and ride quality??
Reply



All times are GMT -5. The time now is 09:44 PM.