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Clogged cat pics

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Old 09-28-03, 06:38 PM
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Clogged cat pics

My main cat died months ago and I just got around to scanning the pics. Mine died right on the track, just wouldn't boost past 7psi on the secondary anymore. The car has had a downpipe on it for years, these pieces are actually of the first brick crumbling along with the wire mesh that holds it in place. If you suspect your cat being clogged, just peer down the inlet. It's pretty obvious
Old 09-28-03, 08:24 PM
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What did you replace it with? HF cat or another factory cat?

I wounder if anyone has devised a flow test to pick up the problem before it gets bad enough to cause lost boost. (ie lots of backpressure)

Last edited by cpa7man; 09-28-03 at 08:27 PM.
Old 09-29-03, 10:59 AM
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I replaced it with another (used) stock one. I called Mazda Motorsports right off the bat. A new one was like $1900 and there wasn't one in the country they could sell me anyways
Old 09-29-03, 12:10 PM
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Originally posted by DamonB
. A new one was like $1900 and there wasn't one in the country they could sell me anyways
that sucks b/c i am sure you would have JUMPED right on that one!
Old 09-29-03, 12:15 PM
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Yes, i will save the stock cat that we have. Looks to be a good investment as good stock ones become scarce.
Old 09-29-03, 12:29 PM
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Damon, buy my bonez hi flow from me
Old 09-29-03, 01:12 PM
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do you have a air pump?
Old 09-29-03, 01:23 PM
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do you have a air pump?
Old 09-29-03, 02:29 PM
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Originally posted by T88NosRx7
do you have a air pump?
Yes, I have a functioning air pump. My engine is stock except for a downpipe and catback.
Old 09-30-03, 02:53 AM
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_$1900_ for a catalytic converter?! What the hell is wrong with Mazda? That's obscene. HF cats aren't even close to HALF that cost. In fact, stock cats for other cars aren't even that much.

Stupid Mazda. First they misquote RX-8 power numbers, now they're charging 2 g's for a damn cat. The more I hear, the more I feel burned.
Old 09-30-03, 08:14 AM
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SanJo, they are producting a product with rare metals inside in extremely limited quantities with very limited demand. Of course it's going to cost a lot.
Old 09-30-03, 04:15 PM
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Either that or they are keeping large parts around for the last 10 years - which also costs money.

That's why comunities like this are so important. There are a bunch of perfectly good used parts kicking around.

share the love.
Old 10-01-03, 06:01 AM
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Wanna see what heat does to the PREcat?





Mind you those swirl marks were THERE when we cracked the thing open. The main cat's guts are not made out of a metal material hence why you can just punch their guts out. So if our heat does this to this metal, I sure don't want to see what it does to the main can.....

Oh, this precat had about 60k miles or so on it.
Old 10-01-03, 07:48 AM
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Good pics flybye, Lesson here is. If you still have the pre-cat get rid of it!
Old 10-01-03, 02:39 PM
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When my precat came out, it was awfully heavy. I wonder if that's from years of debris clogging it up...

Thanks for the pics.
Old 10-01-03, 04:10 PM
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damn that's gross. hey i pulled my smog pump and i have a 3" DP so how long will it take before my main cat's is gone? btw my smog pump stopped working sometime in the past 2 years i only found out when i tried to smog it a few months back.
Old 10-01-03, 04:12 PM
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Tanabe, I think the point of the last few threads, is that no one knows for sure, but there are lots of opinions.
Old 10-01-03, 07:04 PM
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yea, that looks freakin nasty....

is it common for the main cat to clog with the air pump working? i thought as long as the air pump was on it's not going to clog.

btw, how did u diagnosis that it was the cat and not something else?
Old 10-01-03, 07:07 PM
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Could any air get through there at all?? Looks impossible to me.
Old 10-01-03, 07:21 PM
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looks like some kinda alien LOL
Old 10-01-03, 07:21 PM
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Originally posted by ttb
is it common for the main cat to clog with the air pump working? i thought as long as the air pump was on it's not going to clog.
If the pre-cat fails, yes. The crap coming out of the pre-cat has to go somewhere...
Old 10-02-03, 12:19 AM
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Originally posted by jimlab
If the pre-cat fails, yes. The crap coming out of the pre-cat has to go somewhere...
On a side note......
If you notice all the particles on the floor.... THATS the crap that came out of the precat.
Old 10-02-03, 12:48 AM
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I've got another datapoint.

My car, 64K miles, no pre-cat since 42K miles. The car has never been tracked, but it has been auto-x a lot. Tonight I pulled my original cat (looks PERFECT on the outside) to replace it with a 5K mile cat from a 94 with a little die grinder work on the big 'ol weld beads the factory put on there.

Anyway I peered inside my cat and saw pieces. Not many pieces fell out, but you can see that the bricks are breaking up. I installed the DP myself and looked at the cat at the time, it looked PERFECT inside.

I think the stock cat(s) just can't stand up to a lot of heat. Run the car hard a lot, especially at track days the cats will fail. This also happens to other types of cars too. Like I said I haven't been to a track day, but I do auto-x on a small track that has runs times in the 4-5 minute range. That is probably enough time to get the cat really hot.

I think I caught mine before it really started to plug, I didn't notice much of a power gain with the new cat, I do get 9psi at 7k rpms vs. 7-8psi with the original cat.
Old 10-30-03, 11:22 AM
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Re: Clogged cat pics

Originally posted by DamonB
My main cat died months ago and I just got around to scanning the pics. Mine died right on the track, just wouldn't boost past 7psi on the secondary anymore. The car has had a downpipe on it for years, these pieces are actually of the first brick crumbling along with the wire mesh that holds it in place. If you suspect your cat being clogged, just peer down the inlet. It's pretty obvious
Damn, that's nasty Damon!
Old 10-30-03, 12:23 PM
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is it true that if you drive around 75mph in 3rd gear for 1.5 hours you will cook all the crap that has built up in your cats out?


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