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CCFabLab front ball joints

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Old Jun 29, 2021 | 11:03 PM
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CCFabLab front ball joints

https://ccfablab.com/product/cc-fron...-kit-rx7-fd3s/

I went through the video and I don't feel the grinding would affect structural integrity but am not that experienced with the effects of machining an aluminum arm. Street driven car so it won't take extreme stress like a track vehicle. Anyone actually try these?

Getting the front driver's side lower control arm is pretty much unobtanium now, even from Japan.
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Old Jun 30, 2021 | 07:56 PM
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Jeez finally. That's been needed for like a decade. I'd just take the arms to a machine shop to flatten the surfaces on a lathe. Should be fine.
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Old Jun 30, 2021 | 10:39 PM
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yeah I'm surprised it's only been mentioned one time before on the forums. I ordered them. guess I'll be a guinea pig.
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Old Jul 1, 2021 | 07:34 AM
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Originally Posted by HRain
yeah I'm surprised it's only been mentioned one time before on the forums. I ordered them. guess I'll be a guinea pig.
please report back what you find for the community!
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Old Aug 27, 2021 | 12:04 AM
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Updating this thread for future peeps. The install was super easy. Being that the control arms are aluminum, grinding and finishing are quick. I was initially worried about not planing the surface perfectly with the hand tools at my disposal, however the joints sit on a lip within the arm that are untouched by grinding. In addition the factory bore for the balljoints take the pressure under driving rather than the face. The ball joints from CCFablab pressed in nice and snug. I have had them on the car for around 3 weeks now and no complaints. I swapped them out along with swapping old Flex Zs for new ones and the car handles dreamily now. The little front left play I was experiencing is gone. Zerk fitting on the new ball joints makes for easy maintenance. Any question feel free to post up.


Getting ready

Rubber boot off


After cleaning grinding off the old ball joint


End cap removed; joints pop out pretty easy little persuasion needed.


Ball joint out.


Grinding away.


Arm prepped and ready for new ball joint


Pressing in the new ball joint.


Completed arm

Old Aug 27, 2021 | 04:24 AM
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Good to see it's as simple as the manufacturer makes out! Nice work and seems a good solution, I like that it's serviceable.
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Old Aug 27, 2021 | 08:14 AM
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Nice! Yeah that's very doable with standard garage tools and a ball joint press. Thanks for posting the pics!

Dale
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Old Aug 27, 2021 | 09:20 AM
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I did this over a decade ago. Can't remember what ball joints I used but never had any issues. Glad someone is offering something specific now.
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Old Aug 27, 2021 | 11:11 AM
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Added to the FAQ!
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Old Aug 27, 2021 | 02:54 PM
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Now we only need the top one. Or does that last longer since its not carrying much weight?
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Old Aug 31, 2021 | 12:46 PM
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Top arms are still available aftermarket, OEM quality and good prices. I swapped mine out for new ones. I'd say that top one doesn't seem to take the pressure like the lowers, but could be an issue in the future when arms run out.
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Old Aug 31, 2021 | 12:48 PM
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Originally Posted by gracer7-rx7
Added to the FAQ!
Wow. I feel like a big boy now
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Old Aug 31, 2021 | 02:07 PM
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This is super cool! Thanks for documenting it. Its WAY EASIER than I was expecting.
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Old May 19, 2024 | 12:06 AM
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I tried to press in these ball joints last night and tonight with no success. I cannot get them to press in straight, the threads always catch the side and start angling the ball joint until it just seizes. First I added grease to the ball joint body, then I froze them for 24 hours and heated up the arm (although I don't believe I heated the arm long enough). Then I greased the inside of the arm and tried to press in the frozen ball joint. Nothing has worked so far. I'm using a bearing press. Maybe I should try using the C clamp you used.
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Old May 20, 2024 | 06:51 PM
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Originally Posted by speedjunkie
I tried to press in these ball joints last night and tonight with no success. I cannot get them to press in straight, the threads always catch the side and start angling the ball joint until it just seizes. First I added grease to the ball joint body, then I froze them for 24 hours and heated up the arm (although I don't believe I heated the arm long enough). Then I greased the inside of the arm and tried to press in the frozen ball joint. Nothing has worked so far. I'm using a bearing press. Maybe I should try using the C clamp you used.
Got the email notification for this. Strange, I had little experience with pressing in joints but had zero issues on that front. Maybe the press you are using is not pushing evenly is all I can think of. It was quite easy; about the same difficulty as the pillowballs in the rear arms.
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Old May 20, 2024 | 07:54 PM
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Originally Posted by speedjunkie
I tried to press in these ball joints last night and tonight with no success. I cannot get them to press in straight, the threads always catch the side and start angling the ball joint until it just seizes. First I added grease to the ball joint body, then I froze them for 24 hours and heated up the arm (although I don't believe I heated the arm long enough). Then I greased the inside of the arm and tried to press in the frozen ball joint. Nothing has worked so far. I'm using a bearing press. Maybe I should try using the C clamp you used.
Heating the weakest part of a modified cast aluminum control arm sounds like a bad idea.
Ask the manufacturer why it might not be going in.

Any burrs on the inside edge of the arm?
I might try putting the ball joint on the work table and pressing the arm down onto it, instead of the other way around, since that might let you control the angle of contact better.

Surprised you were able to actually buy these, since it's not clear to me if the company is actually in business...

Last edited by Valkyrie; May 20, 2024 at 08:12 PM.
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Old May 20, 2024 | 08:49 PM
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How is it not clear? Have you tried placing an order and they didnt ship?
i placed an order for these ball joints and less than a week later they were here. I spoke to Dana on the phone, Ray Crowe had recommended him to me and everything went smooth
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Old May 20, 2024 | 08:57 PM
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Originally Posted by R-R-Rx7
How is it not clear? Have you tried placing an order and they didnt ship?
i placed an order for these ball joints and less than a week later they were here. I spoke to Dana on the phone, Ray Crowe had recommended him to me and everything went smooth
The website doesn't work, and they haven't posted anything on social media in months.
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Old May 20, 2024 | 09:09 PM
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I placed an order about 3 weeks ago and it was working fine
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Old May 20, 2024 | 09:32 PM
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Originally Posted by R-R-Rx7
I placed an order about 3 weeks ago and it was working fine
Hmm, maybe their server doesn't like me, since I've never been able to load the website.
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Old May 21, 2024 | 10:33 PM
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Originally Posted by HRain
Got the email notification for this. Strange, I had little experience with pressing in joints but had zero issues on that front. Maybe the press you are using is not pushing evenly is all I can think of. It was quite easy; about the same difficulty as the pillowballs in the rear arms.
I rented a ball joint install kit (similar to what you used) but it wasn't any easier with that considering I couldn't get enough force on it to turn it, so I went back to the press and got them both installed. The first one started going crooked again with the install kit, and I knocked it straight with a plastic mallet, and after that the press pushed it right in. The second one started going crooked and I didn't realize it, but it eventually pushed through, although it took a chunk out of the top of the opening once it punched through. Not really enough to worry about though.



Originally Posted by Valkyrie
Heating the weakest part of a modified cast aluminum control arm sounds like a bad idea.
Ask the manufacturer why it might not be going in.

Any burrs on the inside edge of the arm?
I might try putting the ball joint on the work table and pressing the arm down onto it, instead of the other way around, since that might let you control the angle of contact better.

Surprised you were able to actually buy these, since it's not clear to me if the company is actually in business...
The instructions suggest to heat up the arm to be able to practically drop the ball joint in, but I understand the hesitation.

No burrs. I even chamfered the edges on both sides. And when the joint went in crooked and the threads embedded in the aluminum, I smoothed it out with a dremel and soft sanding bit.
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Old May 22, 2024 | 11:58 AM
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Originally Posted by speedjunkie
I rented a ball joint install kit (similar to what you used) but it wasn't any easier with that considering I couldn't get enough force on it to turn it, so I went back to the press and got them both installed. The first one started going crooked again with the install kit, and I knocked it straight with a plastic mallet, and after that the press pushed it right in. The second one started going crooked and I didn't realize it, but it eventually pushed through, although it took a chunk out of the top of the opening once it punched through. Not really enough to worry about though.



.
Congrats! At least it got done. Are your arms painted? I'm almost wondering if that was done after removing the old joint, and the inner part had a layer of paint on it. That would definitely throw a curveball.

After you install them, could you let me know how they work out for you drive wise?
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Old May 22, 2024 | 03:50 PM
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They are powder coated with clear but it wasn't anywhere I was trying to press the ball joint in. I had ground down that whole area.

Yeah I'll post up. I'd really like to see an option for the upper arms as well, as I need those too and I don't really want to replace the whole arm. I emailed Dana and Howe Racing about it but haven't heard back from either of them. The uppers aren't too bad right now, and the lowers weren't really that bad either, but I wanted to at least change what I could while the car was in the air.
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Old May 23, 2024 | 02:28 PM
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Originally Posted by speedjunkie
They are powder coated with clear but it wasn't anywhere I was trying to press the ball joint in. I had ground down that whole area.

Yeah I'll post up. I'd really like to see an option for the upper arms as well, as I need those too and I don't really want to replace the whole arm. I emailed Dana and Howe Racing about it but haven't heard back from either of them. The uppers aren't too bad right now, and the lowers weren't really that bad either, but I wanted to at least change what I could while the car was in the air.
Cool. I believe I replaced the upper arms as they were available and reasonably priced from RA. They are identical to the OE ones, so I imagine the casting etc was contracted out. The old ones were in decent shape compared to the lowers despite the 120K + miles on them.
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Old May 23, 2024 | 07:45 PM
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I would just replace the arms altogether but they're already clear coated also and with SuperPro bushings. Although I'm gonna have to re-clear the bottom arms again since they're all marked up from an errant cutting wheel several times lol.
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