3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
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Ball Joint Dust Boot Special Tool

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Old Mar 13, 2022 | 08:35 PM
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Ball Joint Dust Boot Special Tool

Guys,

How many of you replaced the dust boots on your control arm bushings? What did you use to install the dust boot clip? According to the FSM, it requires the use of SST 49 F034 210 and 49 F034 211.

Any best practices to share? The dust boot clip must be expanded beyond the ability of a set of pliers (or similar) in order to clear the boot & fit into the race. The photos were taken from the FSM, Section R.


Special Tools required for Ball Joint Dust Boot Clip installation.





Ball Joint Dust Boot Clip installation procedure.
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Old Mar 14, 2022 | 08:10 AM
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You could probably do the same thing with an appropriate sized socket. Looks like it's just a round piece of metal to push that clip down over the boot.

Dale
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Old Mar 14, 2022 | 12:10 PM
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Should be easy to model and 3D print. If i can get a somewhat crude drawing with dimensions i can model it and upload an stl file.

i guess you oush the clip on the outside of the tool to not damage the boot?
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Old Mar 15, 2022 | 05:39 PM
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Doesn't need a special tool. Just push it in
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Old Mar 16, 2022 | 04:31 PM
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yea... no tool needed. just push it on, it just pushes on
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Old Mar 19, 2022 | 09:03 AM
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I used a large pair of needle nose pliers to create a ramp. Tip of them went around the flange at the bottom of the boot. Ring is around the pliers before opening them up to make the wedge, then slide it down the ramp and the ring opens up. Basically the same thing as the tool, it's just not a completely around the diameter. Takes a couple tries to practice as sometimes half way down it would start slipping sideays off axis, but by the time I did the last one I had it on in 5 seconds.



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Old Mar 19, 2022 | 09:25 AM
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Ziggy, et al,

Thanks so much for all the replies. I used the long needle nose pliers approach and it just kept sliding back up the tool. I'll try your method again when I install the other dust boot clips.

The method that worked for me was using needle nose pliers to expand the clip around a 34mm socket. Then I placed the socket over the ball joint and slid the clip down into the channel. It was a PITA though.

More to follow!
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