2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Whiplash! (RX8 style rotor beveling)

Thread Tools
 
Search this Thread
 
Old Jun 29, 2005 | 10:04 AM
  #26  
RotaryEvolution's Avatar
Sharp Claws
Tenured Member 15 Years
iTrader: (30)
 
Joined: Oct 2003
Posts: 5,107
Likes: 50
From: Central Florida
im curious to know how much they cost though, im guessing about $1k for a pair if you send in your rotors, that and dDub is right, the rotating assembly should all be balanced as a unit.
Reply
Old Jun 29, 2005 | 10:40 AM
  #27  
ultradef's Avatar
Ready to Rock
Tenured Member: 20 Years
 
Joined: Jun 2002
Posts: 729
Likes: 0
From: Bergen County, NJ
Awesome, its always nice to see people trying something different to make some power. I saw the post about the CLR rotors in the Rotary Performance section a few months back, that rotor is amazing! I'm sure theirs are crazy expensive though.

Keep us updated on any abnormal wear/vibrations in the rotating assembly.
Reply
Old Jun 29, 2005 | 11:23 AM
  #28  
JamesBong's Avatar
Yes, that is my name.
Tenured Member 05 Years
 
Joined: Nov 2004
Posts: 519
Likes: 0
From: Santa Cruz Mtns
Well, since I have two engines to play with, I know what I'll be looking into when I decide which one to play with.

I just wonder how much it'll hurt smogability. I guess I could just swap out the engine/exhaust every two years!
Reply
Old Jun 29, 2005 | 12:56 PM
  #29  
p4nc7's Avatar
Passenger
Tenured Member 15 Years
iTrader: (1)
 
Joined: Mar 2005
Posts: 1,248
Likes: 0
From: Brampton
that CLR rotor is pretty damn sexy. as per trying it, not for me. Maybe next time lol
Reply
Old Jun 29, 2005 | 02:00 PM
  #30  
Mura's Avatar
Senior Member
Tenured Member 05 Years
 
Joined: Mar 2005
Posts: 518
Likes: 0
From: Orlando, FL (Turkey for now)
So upon doing this, did you lose any low end torque? And as for the rotating assembly comment, Are you talking aout the housing or what? Curious....
Reply
Old Jun 29, 2005 | 02:09 PM
  #31  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
Anytime you increase the port timing past a certain amount, you should lose low end torque (below 3k rpm). Although, stock ports are so bad, you can port quite a bit more timing into them and keep all the low end your stock motor has so long as you keep the exhaust port small. The exhaust port really sets the power potential and low end torque of the rotary in my opinion.
Reply
Old Jun 29, 2005 | 10:16 PM
  #32  
MountainTurbo's Avatar
Senior Member
Tenured Member 15 Years
 
Joined: Jan 2004
Posts: 515
Likes: 0
From: Utah (land of mountains)
Those rotors are crazy, wish I had some extra dough! Might be worth trying to bevel like the renesis rotors, since I have an extra pair sitting around... lol
Reply
Old Jun 30, 2005 | 12:58 AM
  #33  
I wish I was driving!
Tenured Member 20 Years
 
Joined: Dec 2001
Posts: 5,241
Likes: 84
From: BC, Canada
Originally Posted by Icemark
The rotor champhering is the same as porting for timing (rather than volumn). You effectivly delay the close of the intake slightly longer.
Depends what edge you put the chamfer on. I would tend to put it on the leading edge of the rotor to gain opening timing, which is what Mazda did with the renesis. Enough closing timing is easily achieved with standard street porting.

Last edited by scathcart; Jun 30, 2005 at 01:09 AM.
Reply
Old Jun 30, 2005 | 02:00 AM
  #34  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
Heck, I put the bevels on the entire rotor, not just one side so I've got more opening and closing timing than before, and the powerband sure feels like it. The reduction in the sharp corner as the rotor obscures the opening or closing port is the main reason I did it, but the added few degrees of opening and closing timing didn't seem to hurt.
Reply
Old Jun 30, 2005 | 02:19 AM
  #35  
jacobcartmill's Avatar
just dont care.
Tenured Member 20 Years
iTrader: (6)
 
Joined: Jul 2002
Posts: 9,387
Likes: 4
From: Nashville, TN
Originally Posted by 88IntegraLS
Anytime you increase the port timing past a certain amount, you should lose low end torque (below 3k rpm). Although, stock ports are so bad, you can port quite a bit more timing into them and keep all the low end your stock motor has so long as you keep the exhaust port small. The exhaust port really sets the power potential and low end torque of the rotary in my opinion.

this is interesting.

care to offer any more input on this? i'm currently porting my exhaust and intake ports...
Reply
Old Jun 30, 2005 | 03:42 AM
  #36  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
You can port the intakes with a lot of timing without a lot of port volume if you do it a certain way. I've always tried to keep my port runners and bowls small while getting a lot of timing, and I think that's why I've gotten away with such large ports after all these revisions and still have stock low end torque from 1.5k-3k rpm. Below 1.5k my engine doesn't make much power but it idles smooth at 800 rpm with .4 atu vacuum, but above 3k it's like a very mild bridgeport in that it wakes up and starts hitting its power band. The torque peaks at about 5.5k and doesn't really fall until 7k, probably due to my stock main cat and cat back. I sold my SAFC so it's maxing out the airflow meter again at 6.5k like it used to.

But yeah, keep the runners and bowls small, keep the exhaust sleeves, keep everything smooth smooth smooth, exhaust port bevels can actually be radiuses from the housing to the port runner. Small corners cause turbulence which = aerodynamic drag for the fluid flowing through the engine. I didn't take pix of my latest ports because I'm at my wits end with side seal issues, but I've thoroughly abused this engine for the past two tanks of gas and it just begs for more. It's running better than ever, so maybe my side seal problems are over, who knows.

I wrote up a porting thread on nopistions covering all this, and 90% of the members ate it up and wanted more, but their wannabe rotary dieties called BS and didn't want to provide proof of the flaws they supposedly saw in my ideas. Water under the bridge.......
Reply
Old Jun 30, 2005 | 06:53 AM
  #37  
RETed's Avatar
Lives on the Forum
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 26,664
Likes: 22
From: n
Originally Posted by 88IntegraLS
On the RX8 renesis rotors, there is a ~3mm bevel on their sides, for good reason: half the time in a running engine, the ports are obstructed by part of the rotor as it sweeps past. In our FC engines, this edge is a sharp corner but in the renesis it is a more aerodynamic bevel shape. Looking for any last tweak I could do to make my s4 NA engine totally rock, I tried beveling the rotor sides like this the last time I had the motor apart.

Fast forward to right now. The motor fu$king rips harder than ever before! I didn't do anything to my ports other than minor little tweaks, and the engine definately has more port timing as well as a flatter power band up high. It could seriously not fall off above 7.5k rpm like it usually does, if only the rev limiter was gone (megasquirt 'n spark to the rescue). This is like having a bridgeport without the bad emissions and gas mileage, rough idle, etc. Oh yeah, the car is like a harder hit of cocaine now than it once was before, I just want to floor it up to 130 and back over and over again! The power band is unbelievable, it just wants more and more, the more you rev it the more it puts out.
You're telling me you rebuild your motor and kept everything else stock *except* for putting chamfers on the rotors???


-Ted
Reply
Old Jun 30, 2005 | 12:21 PM
  #38  
Junior Member
Tenured Member 05 Years
 
Joined: Jun 2004
Posts: 11
Likes: 0
From: Ca
Wow thats cool,but If I were running an NA,would it be a better idea to go with the renesis rotors since they have a little higher comp?
Reply
Old Jul 1, 2005 | 12:36 AM
  #39  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
Renesis rotors only fit their smaller apex seals which, according to mazdatrix.com, won't work with S3-S6 13b peripheral exhaust ports. They built a motor with renesis rotors and peripheral exhaust housings using the stock renesis seals and had problems I guess, but I can't remember where I read it. To use the S3-S6 apex seals in renesis rotors, some kind of special milling will be required because the renesis seals are not as deep.
Reply
Old Jul 1, 2005 | 03:12 AM
  #40  
RETed's Avatar
Lives on the Forum
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 26,664
Likes: 22
From: n
Originally Posted by RETed
You're telling me you rebuild your motor and kept everything else stock *except* for putting chamfers on the rotors???
I don't get an answer to my question?


-Ted
Reply
Old Jul 1, 2005 | 01:30 PM
  #41  
Snrub's Avatar
Eats, Sleeps, Dreams Rotary
Tenured Member 15 Years
iTrader: (1)
 
Joined: Jun 2001
Posts: 3,106
Likes: 0
From: London, Ontario, Canada
Originally Posted by LiquidMetal
Wow thats cool,but If I were running an NA,would it be a better idea to go with the renesis rotors since they have a little higher comp?
Probably not. Banzaitoyota actually dynoed an engine with Renesis rotors and disassembled the engine to compare with S5 rotors. He said that he achieve 8hp extra with the Renesis rotors.
Reply
Old Jul 1, 2005 | 02:36 PM
  #42  
j200pruf's Avatar
RIP Icemark
Tenured Member 05 Years
iTrader: (4)
 
Joined: Oct 2002
Posts: 1,481
Likes: 1
From: Aloha OR
Hey Ted, I think this might be one of his old street port motors that had to be "fixed" and has the chamfering done to it.
Reply
Old Jul 1, 2005 | 04:11 PM
  #43  
ddub's Avatar
i am legendary
Tenured Member 05 Years
 
Joined: Sep 2003
Posts: 8,478
Likes: 1
From: Kirkland, WA
Originally Posted by RETed
I don't get an answer to my question?


-Ted
He's been fine tuning his ports for a while as far as I know. With the extreme streetports he's been developing he had side seal issues, and every time he figured this out he'd tear it back down to further troubleshoot the side seal problem. The tear down before this last one is when he beveled the rotors I believe, I think I remember him telling me that or reading it in the NW section, can't remember precisely. But soon after discovered side seal problems still. So this last tear down, again I think, he finally got all the bugs worked out on his ports and might have beveled the rotors slightly more, and is now actually able to tear up the streets with his car and really feel the difference of the beveling and port design.

This is my understanding at least, but he can correct me if I'm wrong
Reply
Old Jul 1, 2005 | 04:20 PM
  #44  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
I beveled the rotors this last time, the time before I just smoothed off the sharp corner to give a .25mmish radius to them instead of a corner. This last time I added a full 2mm bevel all across the edges of each rotor corner.

The port job is now a semi-combined aux / secondary style, where the side seals see one big port like a ported FD secondary, while the runners see their bowl / aux sleeve like before until about 5mm below the side housing surface.

I can't believe how badly the power from 5k on up kicks ***! *giggle* Ddub, drive the car after I get the megasquirt on it. Zjbarra drove it, astrochild7 drove it, all before I did my latest surgery. I think they found it pretty entertaining.
Reply
Old Jul 1, 2005 | 04:37 PM
  #45  
ddub's Avatar
i am legendary
Tenured Member 05 Years
 
Joined: Sep 2003
Posts: 8,478
Likes: 1
From: Kirkland, WA
Maybe I'll make the trip down there after I get my bridgeport/megasquirt and 9k rpm redline completed

We can take turns driving each others car
Reply
Old Jul 1, 2005 | 08:22 PM
  #46  
SirCygnus's Avatar
whats going on?
Tenured Member 20 Years
iTrader: (1)
 
Joined: Mar 2004
Posts: 4,930
Likes: 8
From: atlanta ga
im like an alter4boy at a ***** house. this is amazing. imma try and do this. lets see who will have the fastest stock port na now.
Reply
Old Jul 1, 2005 | 09:56 PM
  #47  
RETed's Avatar
Lives on the Forum
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 26,664
Likes: 22
From: n
Originally Posted by dDuB
He's been fine tuning his ports for a while as far as I know. With the extreme streetports he's been developing he had side seal issues, and every time he figured this out he'd tear it back down to further troubleshoot the side seal problem. The tear down before this last one is when he beveled the rotors I believe, I think I remember him telling me that or reading it in the NW section, can't remember precisely. But soon after discovered side seal problems still. So this last tear down, again I think, he finally got all the bugs worked out on his ports and might have beveled the rotors slightly more, and is now actually able to tear up the streets with his car and really feel the difference of the beveling and port design.
So you're saying the engine never ran well prior to his previous rebuild.
How do you get a good baseline if the engine had problems prior to this???


-Ted
Reply
Old Jul 2, 2005 | 08:19 AM
  #48  
88IntegraLS's Avatar
Thread Starter
Displacement > Boost
Tenured Member 10 Years
 
Joined: Oct 2002
Posts: 3,503
Likes: 0
From: Mississippi
Originally Posted by RETed
So you're saying the engine never ran well prior to his previous rebuild.
How do you get a good baseline if the engine had problems prior to this???


-Ted
Friend, you are mist[aken. The engine ran extremely well for about a month to a year before a side seal would break. Regarding the baseline that I am comparing to, it is the state of my street port prior to beveling the rotors. In my first post I wrote:

Originally Posted by 88IntegraLS
Looking for any last tweak I could do to make my s4 NA engine totally rock, I tried beveling the rotor sides like this the last time I had the motor apart.
I didn't do anything to my ports other than minor little tweaks, and the engine definately has more port timing as well as a flatter power band up high.
If you can't surmise the point of my post without getting defiant with me, I have nothing left to say........... have a great day!
Reply
Old Jul 2, 2005 | 08:37 AM
  #49  
owen is fat's Avatar
Rotary Freak
Tenured Member 05 Years
 
Joined: Apr 2004
Posts: 1,579
Likes: 0
From: Rochester, NY
so,
how accurate IS your butt dyno?

lol.
interesting stuff but its all butt dyno comparison so far isnt it?

that CLR rotor is beautiful, how much $$$ is that work?
Reply
Old Jul 2, 2005 | 12:44 PM
  #50  
RETed's Avatar
Lives on the Forum
Tenured Member 10 Years
 
Joined: Feb 2001
Posts: 26,664
Likes: 22
From: n
Originally Posted by 88IntegraLS
Friend, you are mist[aken. The engine ran extremely well for about a month to a year before a side seal would break. Regarding the baseline that I am comparing to, it is the state of my street port prior to beveling the rotors. In my first post I wrote:

If you can't surmise the point of my post without getting defiant with me, I have nothing left to say........... have a great day!
Okay, so you're saying your broke your motor in by then and managed to do WOT, full-load runs to get a good baseline???

I have a hard time just beveling the rotors will offers such a performance increase.
I think it's psychological or you never got a good baseline in the first place.
If side seal problems were the culprit early, the side seal would've been damage right after the initial start-up.
Side seal damage will affect compression negatively.
Beveling the rotors amounts to adding a few degrees of intake duration; this increase in intake duration is not supposed to make that big of a difference.

So either your claims are overstated or something else is amiss.

If you had dyno charts before and after, it would be different.
But I call the bullshit flag unless you have better evidence of such claims...


-Ted
Reply



All times are GMT -5. The time now is 02:40 AM.