2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Water Pump Pulleys

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Old Sep 4, 2011 | 05:53 PM
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Water Pump Pulleys

OK, I am trying to install the water pump pulley. But it will not clear the e-shaft pulleys. I don't remember this to be the case when I took the original engine out (but then that was three years ago).

Does the e-shaft pulley have to come off first?

Or can I just remove the water pump pulley/fan studs and work the pump pulley assembly over the eshaft pulley?

Or could it be that I have the wrong pulley on the new engine?

Any thoughts?
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Old Sep 4, 2011 | 06:13 PM
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Well, I answered at least part of this question myself.

After removing the studs on the water pump, I still cannot get the pump pulleys to clear the e-shaft pulley.

So I have to remove the shaft nut and the pulleys.

Hope they are the right eshaft pulley assembly for the car because the old ones went back with the engine.
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Old Sep 4, 2011 | 06:37 PM
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Leave the e-shaft pulley hub in place, remove the four bolts holding the pulley to the hub instead.
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Old Sep 4, 2011 | 08:04 PM
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Originally Posted by clokker
Leave the e-shaft pulley hub in place, remove the four bolts holding the pulley to the hub instead.
Yea, thanks for the good advice...

But before I tried to remove the hub bolt (I'd remembered what a PITA that was...) I decided to read a few posts here and found multiple threads stating the same.

When I went did go to remove the main pulleys, I found that there were only two bolts holding it and they were both fairly loose. I imagine Mazda had already anticipated this.

Now I need to go out tomorrow and try to find two #8 bolts.

Thanks again.
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Old Sep 4, 2011 | 09:35 PM
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The four pulley bolts are 6mm x 1.0, maybe 20mm long.
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