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Trouble Replacing Clutch Slave Cylinder

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Old Oct 29, 2021 | 12:44 AM
  #1  
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Trouble Replacing Clutch Slave Cylinder

So I bought a 1990 GTU project (my first project car ever) and the first problem I have to address is the clutch pedal sticking to the floor. I ordered a new clutch master cylinder, clutch slave cylinder, and a new clutch hose for good measure. I was able to replace the master cylinder relatively easily, and the car is able to shift gears no problem so I thought I would just bleed the system and see if it fixed my pedal. But when I went to open the bleeder valve on the slave, I found the edges have been rounded off almost and its all rusty. It doesn't want to twist at all. I have to replace the slave after all. But even the bolts holding in the slave cylinder are rusted and they don't want to twist either. I sprayed tri-flow to try and help but it still doesn't wanna go. It's also in a really awkward spot and hard to get to. Has anyone dealt with this problem of the bolts not wanting to budge? Any ideas?
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Slave Cylinder.HEIC (1.68 MB, 48 views)
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Old Oct 29, 2021 | 08:17 AM
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It looks like you already have the right idea with the oil. I'd spray it again with oil every hour or so and let it soak for a bit before trying again. Normally I'd advise using a torch, but then you'll probably cook the clutch line. Also, there are fuel lines nearby so I don't advise that in this case.

Then you'll want to use a socket or closed end wrench, six-sided. A 12 sided wrench / socket is more likely to slip. Don't use an open ended wrench, whatever you do.

Lastly, a longer ratchet / wrench will let you get more leverage.
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Old Oct 29, 2021 | 10:49 AM
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Alright thanks I didn't think about letting it soak in I'll give that a shot.
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Old Oct 29, 2021 | 04:30 PM
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Give CRC Freeze Off a try. Just had a lower strut bolt frozen to the knuckle, not the RX7, impact wouldn't move the bolt, tried PB blaster for a couple of days,
then heat, no go. Was going to remove the entire suspension to work on the problem while on the bench, but sprayed the Freeze Off liberally a few times and
with the impact it started moving. Actually couldn't believe that the product worked.
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Old Oct 30, 2021 | 08:55 AM
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that is a good suggestion I will have to get some of that freezeoff myself. I saw it the other day but was like "hmm does that really work", guess it does ha.
Thanks
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Old Nov 1, 2021 | 02:25 AM
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It took a few days of soaking but I was finally able to get one of them off. But I accidentally broke the bolt in the process, and it feels like the other one is going to break too. Part of the thread is still in there, but now that I need to get new bolts, I was wondering if you knew the length of the bolts to get?
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Old Nov 1, 2021 | 03:05 AM
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I believe it's M8x1.25x16.

I recall them being just slightly between two standard lengths, which meant I had to buy the larger one and cut down the end. They are available from Mazda though and probably not super expensive, so doing it again I'd buy OEM.
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