2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Starting problems

Thread Tools
 
Search this Thread
 
Old 10-29-16, 03:53 PM
  #1  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Starting problems

ok heres the background on the old girl, 1991 rx7, auto to manual swap, new fd fuel pump, new fuel relay, new spark plugs who are getting spark. when i got the car it was a stolen car so a bunch of random pieces were missing, slowly putting it all together. Now it cranks but wont start. new fuses aswell
Old 10-29-16, 04:15 PM
  #2  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Is this a turbo or not? If it's an NA then the fuel pump you have could be too much.
Old 10-29-16, 04:25 PM
  #3  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
Is this a turbo or not? If it's an NA then the fuel pump you have could be too much.
Its an NA, i dont think its the pump causing the no start, its going to run rich because of it but other than that i shouldnt be having problems until its turbo next year. i do think the pump isnt getting power
Old 10-29-16, 05:04 PM
  #4  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
The rear harness connects to the pump. The rear harness wire is Blue. It would have voltage w/key to start. If the fuel check connector were jumpered then the blue wire would have voltage w/just key to on.
Old 10-30-16, 10:17 AM
  #5  
Engine, Not Motor

iTrader: (1)
 
Aaron Cake's Avatar
 
Join Date: Feb 2001
Location: London, Ontario, Canada
Posts: 29,789
Likes: 0
Received 108 Likes on 91 Posts
It should start with the FD pump (I have in fact done it on my original turbo-NA project combined with 550CC injectors) but will run very rich due to raised fuel pressure. You'll be a whole point or more richer in AFRs.

As mentioned above, check that the fuel pump has voltage and is running first.
Old 10-30-16, 02:24 PM
  #6  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Aaron Cake
It should start with the FD pump (I have in fact done it on my original turbo-NA project combined with 550CC injectors) but will run very rich due to raised fuel pressure. You'll be a whole point or more richer in AFRs.

As mentioned above, check that the fuel pump has voltage and is running first.
I checked the harness and was only getting .15 on my multimeter, i do have it connect to another car with jumper cables on a fairly new battery, but could it be a fuse?
Old 10-30-16, 02:59 PM
  #7  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Were you checking the Blue wire w/key to start or on? If you were checking w/key to on and fuel check connector jumpered then check the 15 amp engine fuse. If you were checking w/key to start then that is a different issue then w/key to on and checker jumpered and should be diagnosed in a different manner.

If the fuse was good then there would be power at the following wires w/key to on. Main relay has two plugs. Plug w/2 wires has a Black/White wire. That wire has power w/key to on. Circuit opening relay (located just under the dash and to the right of the steering column). Top row center Black/White wire has power w/key to on. Alternator two wire plug has a B/W wire and it would have power w/key to on.

Last edited by satch; 10-30-16 at 03:46 PM.
Old 10-30-16, 04:53 PM
  #8  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
Were you checking the Blue wire w/key to start or on? If you were checking w/key to on and fuel check connector jumpered then check the 15 amp engine fuse. If you were checking w/key to start then that is a different issue then w/key to on and checker jumpered and should be diagnosed in a different manner.

If the fuse was good then there would be power at the following wires w/key to on. Main relay has two plugs. Plug w/2 wires has a Black/White wire. That wire has power w/key to on. Circuit opening relay (located just under the dash and to the right of the steering column). Top row center Black/White wire has power w/key to on. Alternator two wire plug has a B/W wire and it would have power w/key to on.
ok i was getting that amperage with the key on ON, and i need the fuse box cover for the s5 interior and on the one on the engine i cant find it anywhere i think i have the fuses in the wrong order
Old 10-30-16, 05:08 PM
  #9  
Retired Moderator, RIP

iTrader: (142)
 
misterstyx69's Avatar
 
Join Date: Sep 2005
Location: Smiths Falls.(near Ottawa!.Mapquest IT!)
Posts: 25,581
Likes: 0
Received 131 Likes on 114 Posts
A PIC of the fuse box cover is in the FAQ's.
Old 10-30-16, 05:24 PM
  #10  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Originally Posted by Tairon
ok i was getting that amperage with the key on ON, and i need the fuse box cover for the s5 interior and on the one on the engine i cant find it anywhere i think i have the fuses in the wrong order
Do you mean voltage? And the Blue wire at the pump should not have voltage w/key to on unless the fuel check connector was jumpered. Also, w/key to start the Blue wire would also have voltage but the power comes from the main fuse in the engine bay fuse box.

Last edited by satch; 10-30-16 at 05:50 PM.
Old 10-30-16, 06:10 PM
  #11  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Yeah voltage long day ahaha, but also the picture on the FAQ doesnt work anymore i got one from the FSM and i noticed it said 100A is the main fuse? I have 80A in my car could that be the problem?
Old 10-30-16, 06:16 PM
  #12  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Originally Posted by Tairon
Yeah voltage long day ahaha, but also the picture on the FAQ doesnt work anymore i got one from the FSM and i noticed it said 100A is the main fuse? I have 80A in my car could that be the problem?
You need to clarify how you tested for voltage. Again, the Blue wire will only have voltage w/key to on if you jumpered the fuel check connector. Now you either had the jumper in place or you did not. If you did not then there should not be voltage at the Blue wire w/key to on. So, which is it??????

W/key to start there should also be voltage (no jumper needed).

Lastly, an S5 should have a 100 amp main fuse but that shouldn't affect the tests you are doing if in fact you are doing them correctly and you have no voltage.

Last edited by satch; 10-30-16 at 06:24 PM.
Old 10-30-16, 06:32 PM
  #13  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
You need to clarify how you tested for voltage. Again, the Blue wire will only have voltage w/key to on if you jumpered the fuel check connector. Now you either had the jumper in place or you did not. If you did not then there should not be voltage at the Blue wire w/key to on. So, which is it??????

W/key to start there should also be voltage (no jumper needed).

Lastly, an S5 should have a 100 amp main fuse but that shouldn't affect the tests you are doing if in fact you are doing them correctly and you have no voltage.
it had no voltage with the key on on, and .15 on start, i then jumpered the connection and still did not get it to start. i then remembered in low on gas and went on the hunt for the correct fuse box. it started to rain here so i didnt have time to test it again with actual fuel in the tank. ill grab a 100a and test again
Old 10-30-16, 06:57 PM
  #14  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Originally Posted by Tairon
it had no voltage with the key on on, and .15 on start, i then jumpered the connection and still did not get it to start. i then remembered in low on gas and went on the hunt for the correct fuse box. it started to rain here so i didnt have time to test it again with actual fuel in the tank. ill grab a 100a and test again
We are not asking whether the car started or not! What we are asking if there is voltage present on the Blue wire w/key to on and jumper in place. This what we are asking. Why this is turning into a tooth pulling appointment escapes me.

Last edited by satch; 10-30-16 at 08:47 PM.
Old 10-30-16, 10:48 PM
  #15  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Im an idiot i was doing 3 things at once and miss read what you said. So i had no voltage with key on and didnt have time to check the voltage with it jumpered because of rain
Old 11-05-16, 10:46 AM
  #16  
Engine, Not Motor

iTrader: (1)
 
Aaron Cake's Avatar
 
Join Date: Feb 2001
Location: London, Ontario, Canada
Posts: 29,789
Likes: 0
Received 108 Likes on 91 Posts
You will only get voltage if the car is running or the test connector has been jumpered. The ECU cuts the fuel pump if the engine isn't running unless the jumper is in place.
Old 11-05-16, 11:06 AM
  #17  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Aaron Cake
You will only get voltage if the car is running or the test connector has been jumpered. The ECU cuts the fuel pump if the engine isn't running unless the jumper is in place.
ok voltage when jumpered and the puel pump whines. an idea on what is going on or what other times i should run?
Old 11-05-16, 11:17 AM
  #18  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Have you placed the proper amperaged main fuse. Does the car at least start up briefly w/starter fluid (1 to 2 seconds of spray into the intake duct).
Old 11-05-16, 11:40 AM
  #19  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
Have you placed the proper amperaged main fuse. Does the car at least start up briefly w/starter fluid (1 to 2 seconds of spray into the intake duct).
it catches with starter fluid then dies out and yeah i the changed the main fuse to 100a. could it be a bad ecu? an idiot AAA guy connected jumper cables backwards which could mess with it. that was why i change my main fuse incorrectly in the first place.
Old 11-05-16, 11:48 AM
  #20  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
One thing you need to check is fuel pressure. A gauge placed in line should read 30 psi or so. You could also check to see if the ECU is triggering the primary injectors w/key to start. And was their anything missing from the car that would make one think it would prevent the car from running?

Pins 3W (Light Green wire) and 3Y (Light Green/Black wire) are the primary injectors. Take an LED light (has resistor built in) and take one wire and place it into the back of the ECU plug of pin 3W and the other LED lead to pin 1B (Black/White wire) and w/key to start the light should flicker. Do this for pin 3Y also.

And check the Brown/White wire at the pressure sensor w/key to on for 5 volts. This will tell you if the ECU is being powered w/key to on (you know it's powered w/key to start because you have spark).

Last edited by satch; 11-05-16 at 12:07 PM.
Old 11-05-16, 12:21 PM
  #21  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
One thing you need to check is fuel pressure. A gauge placed in line should read 30 psi or so. You could also check to see if the ECU is triggering the primary injectors w/key to start. And was their anything missing from the car that would make one think it would prevent the car from running?

Pins 3W (Light Green wire) and 3Y (Light Green/Black wire) are the primary injectors. Take an LED light (has resistor built in) and take one wire and place it into the back of the ECU plug of pin 3W and the other LED lead to pin 1B (Black/White wire) and w/key to start the light should flicker. Do this for pin 3Y also.
i have a day off tomorrow ill get on that, and there is still things missing from the car like i said it was stripped when i got it and ive been putting it back together as i go. maybe vacuum lines could be causing this problem
Old 11-05-16, 12:25 PM
  #22  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Originally Posted by Tairon
i have a day off tomorrow ill get on that, and there is still things missing from the car like i said it was stripped when i got it and ive been putting it back together as i go. maybe vacuum lines could be causing this problem
That would likely cause the car to die immediately after starting. Also, the AFM needs to be connected to the throttle body via the intake hose.
Old 11-05-16, 02:56 PM
  #23  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by satch
That would likely cause the car to die immediately after starting. Also, the AFM needs to be connected to the throttle body via the intake hose.
so check computer, afm might be bad aswell since the intake hoses were connected. but the only problem i see is that the second i jumpered the fuel harness my pump kick on and it didnt do that with the key in any position without the jump.
Old 11-05-16, 05:11 PM
  #24  
Moderator

iTrader: (1)
 
satch's Avatar
 
Join Date: Jun 2005
Location: tulsa,ok.
Posts: 11,738
Received 12 Likes on 11 Posts
Originally Posted by Tairon
so check computer, afm might be bad aswell since the intake hoses were connected. but the only problem i see is that the second i jumpered the fuel harness my pump kick on and it didnt do that with the key in any position without the jump.
Fuel pump will only run w/key to on if the jumper is in place or the car is running or the AFM cone is pushed back otherwise the pump does not run.
Old 11-06-16, 06:31 PM
  #25  
Full Member
Thread Starter
 
Tairon's Avatar
 
Join Date: Apr 2016
Location: Boston
Posts: 89
Likes: 0
Received 0 Likes on 0 Posts
ok the fuel pump is working the engine is getting fuel, i pulled off the feed and return lines, ill do a pressure test tomorrow to make 100% sure, but right after i switch out my main fuse non of the interior or dash lights work. i the fuse itself is fine, i check it with a multi. i do have vacuum lines missing from my fuel rail and intake manifold which i think might be the problem. ill post a picture in a second, im not too familiar with what is supposed to go where since this is my first rx7 i worked on. the car is cranking and stumbling but not catching still.



All times are GMT -5. The time now is 07:40 AM.