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relentless fuel pressure issue

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Old 09-21-10, 08:12 PM
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relentless fuel pressure issue

my fuel system has a mind of its own, the fuel pressure just wont hold, it has a few times for me, but outside of that it holds with the car off but drops as soon as i start it. its not the fuel pump, i have curently a walboro 255 currently but have tired my old good pump and it doesnt make a difference, i have brand new fuel lines and fuel hose, theres no kinking in them, the fuel filter has only a few thousand miles on it, and i'm using an adjustable fuel pressure regulator which works just fine if isolated from the system

help me before i burn this thing.
Old 09-21-10, 08:37 PM
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Perhaps the injectors are firing too long and/or getting stuck open when they are running.
Old 09-21-10, 10:37 PM
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i considered that but the car dies due to lack of fuel pressure, even at 2,000 rpm's.. is it possible for the stock 550's to dump enough fuel to drop fuel pressure by that much?
Old 09-22-10, 09:51 AM
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I'm not sure if this is your problem. But bypassing the fuel pump resistor solved my issues...
https://www.rx7club.com/showthread.p...pressure+issue

But my car never died from low pressure? Is your fuel system correctly plumbed? The fuel pressure regulator goes after the injectors.

Pump>Filter>Injectors/Rails>Regulator>Return

If you have an injector stuck open the exhaust would have raw fuel coming out most likely...
Old 09-22-10, 10:44 AM
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If you want to bypass the fuel pump relay then unplug the connector to it and jumper Blue/Red to Blue/Green and see how it plays out. The Circuit Opening relay might be problematic due to a poor or nonexistant ground source among other things. The voltage wire to the fuel pump might be of poor quality as well as it can allow the proper voltage to pass through it but at the same time not allow the proper amperage to reach the pump and the amperage level is key. A simple rewiring would solve this possible issue.


Old 09-23-10, 09:55 AM
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yes my fuel system is plumbed correctly, and i'll give the fuel pump rewire a shot, thanks!
Old 10-03-10, 03:19 PM
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just to see it this was my problem i wired the fuel pump strait to battery and it's doing the same thing. i'm stumped. and ungodly irritated. someone help.
Old 10-03-10, 03:23 PM
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What fuel pressure are you getting? With the vacuum hose to the FPR (factory) disconnected the pressure after the fuel filter should be between 35 to 40 lbs. 64 to 85 lbs. before the filter and 28 lbs. after the filter when everything is connected properly.



EDIT: Does you car have the fuel pump relay and resistor? If so its easy to bypass as all you need to do is remove the plug to the relay and jumper the Blue/Red wires to the Blue wires.
Old 10-04-10, 10:40 AM
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well im running an adjustable fpr, and its set at 30 PSI and holds until i try to start the car, then it jumps around between 10-20 psi or so, and no i've bypassed the factory wiring(just for trying to figure this out) and i've wired the fuel pump strait to battery. i can't even fathom what could be causing this. could it be my FPR is really just junk? its new, it has worked, but something keeps failing and i cant figure it out. is there any way it would work properly unless fuel was flowing?
Old 10-04-10, 12:27 PM
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Does your FPR have a vacuum hose connected to it much like the stock unit?
Old 10-04-10, 08:16 PM
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yes
Old 10-04-10, 08:23 PM
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Is it connected to the same place as the factory unit? Do you still have the pressure control solenoid hooked up? I believe the pressure control solenoid affects the pressure for the first 50 seconds or so after a hot start. Is your fuel pressure changing during just this 50 second time period or afterwards.
Old 10-04-10, 08:28 PM
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no just strait to vaccum, and im not sure if it's where the original line went or not. all emissions have been removed. the car won't even run for that long as soon as the car starts pressure begins to fall, it might run for 10 seconds with me feathering the throttle.
Old 10-04-10, 08:37 PM
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Originally Posted by Templeton
no just strait to vaccum, and im not sure if it's where the original line went or not. all emissions have been removed. the car won't even run for that long as soon as the car starts pressure begins to fall, it might run for 10 seconds with me feathering the throttle.
I believe the way it works is when deleting emissions you're supposed to see how the car operates w/o the pressure control solenoid and if its removal doesn't affect the car in an adverse way then you can remove it. Don't know if you did this or when the current problem you have occured relative to when the emissions were removed. I believe the vacuum provided by the pressure control solenoid was not constant vacuum.

https://www.rx7club.com/search.php?searchid=9020098
Old 10-04-10, 08:44 PM
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i picked up a TII swap that came in peices and the emmisions rack wasnt part of it. but the car can with this fuel system n/a and has run on it with the TII motor, but it changed it's mind on continuing to do so.
Old 10-04-10, 08:49 PM
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Originally Posted by Templeton
i picked up a TII swap that came in peices and the emmisions rack wasnt part of it. but the car can with this fuel system n/a and has run on it with the TII motor, but it changed it's mind on continuing to do so.
Just for the heck of it why don't you cap off the vacuum hose connected to the regulator and see what happens related to the fuel pressure you would then see.
Old 10-04-10, 08:54 PM
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i'll give it a shot tomorrow
Old 10-04-10, 09:06 PM
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Originally Posted by Templeton
i'll give it a shot tomorrow
If that doesn't work then try a different vacuum source.
Old 10-04-10, 10:01 PM
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doh

Last edited by bumpstart; 10-04-10 at 10:04 PM. Reason: DP
Old 10-04-10, 10:04 PM
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are you 100% certain it isnt an injector going to full flow and emptying the rails?
have you tried removing the rails,, and wire tying the injectors into it and seeing what happens when you crank?
( with the ignition coils unplugged from harness )

PS-- have you changed your fuel filter recently,, i would !!
Old 10-05-10, 12:29 PM
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just removing the vacuum line made it run like crap, different vacuum didn't help, the fuel filter has ~6000 miles on it. i havnt tried testing the injectors in that manner, but even if stuck open, i don't believe the stock 550's should be capable of causing such a drastic drop in f/p..worth a shot checkign though i suppose..
Old 10-05-10, 01:25 PM
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im sure u removed the stock fule pressure reculator from your secondari fuel rail right...... and replaced with either a banjo bolt or what ever method......
Old 10-05-10, 07:17 PM
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haha yes stock fpr is removed
Old 10-05-10, 07:55 PM
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I don't see which FPR you're using (Aeromotive, AEM, SX, etc)? Do you have a pic of the regulator installed?
Old 10-05-10, 08:16 PM
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Use the Vacuum nipple on the lower manifold,around the Primary injectors,It points to the Firewall.
That nipple is the Primary injector bleed and is a good source of Vacuum to operate the aftermarket FPR.
Note: I have mine hooked up there,I also have NO stock FPR or Pulsation dampener on the rail,as they are all plumbed with aftermarket hoses.


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