pulley?
I wish I was driving!
Joined: Dec 2001
Posts: 5,241
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From: BC, Canada
In the 3 engine swaps I've done, I could just unbolt the pulley via the 4 10mm (?) bolts that hold it on. I have enevr put on underdrive pullies. Why do you need to remove the eccentric shaft bolt?
Sean
Sean
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I wish I was driving!
Joined: Dec 2001
Posts: 5,241
Likes: 84
From: BC, Canada
if it is just like the stock pulley, it should just bolt on with 4 bolts.
I just finished an engine swap, and have done a couple others, and the engines needed to have the main pullies swapped over from the old engines.
these were S5 engines... are S4 engines different?
Sean
I just finished an engine swap, and have done a couple others, and the engines needed to have the main pullies swapped over from the old engines.
these were S5 engines... are S4 engines different?
Sean
i dunno but on the series 4 whenever u take those 4 bolts off two pulleys come out the ps and the ac one. and when those are of the main pulley is bolted on still. thats the one that has to be replaced.
I wish I was driving!
Joined: Dec 2001
Posts: 5,241
Likes: 84
From: BC, Canada
Well, I'll be damned.
On all the cars I've worked on, all three main pulleys simple came off via removing 4 10mm bolts in an off-centere pattern (so you couldn't put it on the wrong way for timing).
And, looking again at my FSM and haynes... looks like it does mount that way, with 4 bolts. If you've got em, check out pic 5.5 and 5.11 in chapter 2A of the haynes...
or the diagrams 7.3 b and 7.3 c in chapter 2b
How am I reading this wrong?
Sean
On all the cars I've worked on, all three main pulleys simple came off via removing 4 10mm bolts in an off-centere pattern (so you couldn't put it on the wrong way for timing).
And, looking again at my FSM and haynes... looks like it does mount that way, with 4 bolts. If you've got em, check out pic 5.5 and 5.11 in chapter 2A of the haynes...
or the diagrams 7.3 b and 7.3 c in chapter 2b
How am I reading this wrong?
Sean
Last edited by scathcart; Apr 5, 2002 at 01:54 PM.
The main pully is bolted onto the E-shaft via one large pain in the *** bolt on series 4 and series 5 and first gens and third gens too I'd assume. The pully you speak of is not the main pully; it is the AC and Power steering pully. The main pully is the smallest one and has the oil pellet thingy under it. I did the swap when my car was still an automatic and that is supposed to be even harder because you need to actualy remove the starter and press up against the flywheel. I am not sure if I did it right but I haven't had any problems since so I must have got lucky.
I tried using air tools and they just made alot of noise and did nothing. I used and an axle twister thingy that has a chain on it that gets tighter when you twist the handle. Kinda like an oil filter tool. But anyways; I used that and attached a steel pipe to the end of the wrench so it would reach the frame rail to the left of the air pump. With the wrench sitting on the frame rail, the pully was stabilized so I could use a breaker bar to get the nut loose although it was still not easy. That sucker is on there almost as good as the flywheel nut. Don't worry about damaging the stock pully because you are replacing it, Duh! Hope this helps in some way.
19mm socket...breaker bar...spin the thing till you can rest the breaker bar on the driver's side sub frame by the battery.  Close hood.
Crank the start just for a split second - whallah, bolt is loose.
-Ted
Crank the start just for a split second - whallah, bolt is loose.-Ted
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