2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Need help figuring out coolant leak!

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Old Mar 13, 2013 | 01:06 AM
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Unhappy Need help figuring out coolant leak!

Okay so I have a leak right below the water pump. It looks like its coming from under the pulley on the water pump.

Some background info.
- Car broke a coolant hose under the oil filter.
- Replaced the hose. added coolant
- Now it has a leak below the water pump pulley.
- Is it coincidence that this is all happening together. Or is it cavitation? I bled the system pretty good.

Car has 185K miles on a 1988 GXL Model with original engine and no rebuild. No mods. All belts.

Is it possible for that front housing to get a fracture? It looks like a crack or a line next to the most bottom water pump bolt.

HERES A PIC!


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Old Mar 13, 2013 | 02:47 AM
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Most likely the leak is coming from the weep hole on the water pump itself. This indicates you need a new water pump.

It could also be the gasket on the water pump, or the gasket between the block and waterpump housing. But those generally do not fail unless they are disturbed.

Often on high mile motors you will see one hose bust, then another and another, and the root cause is the beginning of a coolant seal failure. The failure begins small and generates a bit of extra pressure, which finds the weakest point and blows it open. Then when you fix that, the extra pressure finds the next weakest point...and on and on. You find yourself chasing "leaks" that are being caused by high system pressures due to compression pressure getting into the system.

Perhaps it is as simple as a leaky water pump or gasket, though. You don't know until you try.
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Old Mar 13, 2013 | 07:51 AM
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its a busted waterpump. get a new one.
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Old Mar 13, 2013 | 08:16 AM
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leave one front pulley bolt in loose and let the pulleys swing out of the way /// thank me later
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Old Mar 13, 2013 | 08:31 AM
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Originally Posted by bumpstart
leave one front pulley bolt in loose and let the pulleys swing out of the way /// thank me later
Hmm, had not thought of that.

I usually just line up the timing mark before removing the pulley.
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Old Mar 13, 2013 | 12:14 PM
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Originally Posted by RotaryResurrection
Most likely the leak is coming from the weep hole on the water pump itself. This indicates you need a new water pump.

It could also be the gasket on the water pump, or the gasket between the block and waterpump housing. But those generally do not fail unless they are disturbed.

Often on high mile motors you will see one hose bust, then another and another, and the root cause is the beginning of a coolant seal failure. The failure begins small and generates a bit of extra pressure, which finds the weakest point and blows it open. Then when you fix that, the extra pressure finds the next weakest point...and on and on. You find yourself chasing "leaks" that are being caused by high system pressures due to compression pressure getting into the system.

Perhaps it is as simple as a leaky water pump or gasket, though. You don't know until you try.
Thanks a lot for the advice. It certainly makes sense.
I will be tackling this project this weekend. It looks fairly simple. LOOKSWISE, then i started reading about eshaft getting messed up if the clutch isnt pressed down while unbolting, things got confusing.
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Old Mar 13, 2013 | 12:16 PM
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Originally Posted by bumpstart
leave one front pulley bolt in loose and let the pulleys swing out of the way /// thank me later
Can you elaborate on this?

If I am understanding this right. DO NOT REMOVE the pulley on the waterpump itself?

Clokker, timing? is this not a simple, remove pump, put on new pump, belts bada bing bada boom?

Seems like theres more to it than that...

I may be in too deep this time. I have done water pumps on hondas and other engines. Never a Rotary.
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Old Mar 13, 2013 | 12:17 PM
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BTW the 2nd Gen community is very fast to respond. You guys are all appreciated and awesome.

Purchasing a new pump for $50 shipped via Rockauto.com the brand is Gates.
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Old Mar 13, 2013 | 12:36 PM
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Don't be discouraged, it's super easy replacing the water pump.

They are referring to the MAIN pulley, if you look you will see that it needs to be removed in order to pull the water pump. The timing marks clokker mentioned are on the Main Pulley. (which I'm confused about your comment clokker, the main pulley can only mount on one way?) bumpstarts advice is excellent, instead of fully removing the main pulley leave one bolt in and swing it out of the way.

I wish I had done this when I changed mine the first time, as mentioned previously the main pulley mounts on one way and one way only because the bolt holes are just a little out of line. It's a huuuuuuuuge pain to get it lined up right and leaving one bolt in does the work for you.
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Old Mar 13, 2013 | 01:56 PM
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Originally Posted by texFCturboII
Don't be discouraged, it's super easy replacing the water pump.

They are referring to the MAIN pulley, if you look you will see that it needs to be removed in order to pull the water pump. The timing marks clokker mentioned are on the Main Pulley. (which I'm confused about your comment clokker, the main pulley can only mount on one way?) bumpstarts advice is excellent, instead of fully removing the main pulley leave one bolt in and swing it out of the way.

I wish I had done this when I changed mine the first time, as mentioned previously the main pulley mounts on one way and one way only because the bolt holes are just a little out of line. It's a huuuuuuuuge pain to get it lined up right and leaving one bolt in does the work for you.
Thanks for clearing that up for me. It is all starting to make sense. Visualizing it in my head atm. Thanks a lot for the replies. Will be doing this soon. Will report back.
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Old Mar 13, 2013 | 04:08 PM
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Yes,the 4 bolt pattern on the Main pulley is not fully a "square pattern".It is a little offset.
WHY?so you do not put the Pulley on the Eshafft and have it Whack the timing out by say 90 degrees.
Having the pulley go on so that the bolts and holes of the pulley will correspond to the Bolt pattern on the Eshaft hub Makes sure that the Pulley gets put on Correctly,every time.
If you remove the pulley all together,then I have a small tip for you.
Set the pulleys on a table and get all the Holes to line up.Then take a small scribe and Make a line,on all pulleys so that you know the whole set is the same,and the holes are not out of whack.
If the line is straight,then the pulleys are all together correctly and the holes are "through".
Then when you put a bolt in,you can easily put the rest of the bolts in too.
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Old Mar 13, 2013 | 05:54 PM
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Originally Posted by Ex-Eg-Driver
Clokker, timing? is this not a simple, remove pump, put on new pump, belts bada bing bada boom?
Lining up the pulley and the timing mark is just a way to know how to reinstall the pulley on the hub easily...you're not "timing" the engine or anything.
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Old Mar 13, 2013 | 06:08 PM
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the reason why you have to remove the main pulley is that it interferes with the pump pulley.
In order to get the Pump off you have to take the Pump pulley off.Without taking the pump pulley off you cannot access all the Pump bolts.
In order to get the pump pulley off you have to remove or as Bumpstart said remove 3 main pulley bolts on just leave on one bolt and "finesse" the pump pulley off.
But really if you have 3 bolts out,take the whole main pulley assembly off and get better working room.
I do what Clokker does.
I line up the main pulley mark and that gives reference to the way the whole main pulley assembly will go back on....Well at least the "main/main pulley".
That is why I align all ahead of time and scribe them,so I am not screwing around with the other ones trying to align the bolt holes.

Last edited by misterstyx69; Mar 13, 2013 at 06:12 PM.
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Old Mar 13, 2013 | 09:59 PM
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Thanks again guys. Cleared it up even more for me. Im going to leave the main pulley on and see if I can do it that way with 3 bolts off and sliding it to the side.

If it doesnt work out, ill just remove the whole pulley and marking it first of course.
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Old Mar 13, 2013 | 10:27 PM
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Originally Posted by Ex-Eg-Driver
If it doesnt work out, ill just remove the whole pulley and marking it first of course.
Oh, it'll work.
That method and mine are just ways to save a bit of time when reinstalling the main pulley.
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Old Mar 13, 2013 | 11:51 PM
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Originally Posted by clokker
Oh, it'll work.
That method and mine are just ways to save a bit of time when reinstalling the main pulley.
Will I need a jaw puller?
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Old Mar 13, 2013 | 11:57 PM
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Shouldn't.
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Old Mar 14, 2013 | 12:09 AM
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is it really that difficult for you guys to line up the pulleys? i always take them off, nor does it ever take more than 15 seconds to line them all up with the notch in the hub and dots on the pulleys.
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Old Mar 14, 2013 | 11:28 AM
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Originally Posted by RotaryEvolution
is it really that difficult for you guys to line up the pulleys? i always take them off, nor does it ever take more than 15 seconds to line them all up with the notch in the hub and dots on the pulleys.
We are only mere humans compared to you
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Old Mar 14, 2013 | 12:24 PM
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i guess it was more a question of if people in general didn't know that the factory has alignment marks on all the main pulleys. align the dots and slide the stack on.
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Old Mar 14, 2013 | 12:28 PM
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Originally Posted by RotaryEvolution
i guess it was more a question of if people in general didn't know that the factory has alignment marks on all the main pulleys. align the dots and slide the stack on.
Those white paint marks are worn or rusted away more often than not.
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Old Mar 14, 2013 | 12:35 PM
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i don't know of any paint marks but i can foresee the pulleys being rusted beyond recognition in some harsh winter states and coastal cities.

but i haven't ever come across disfigured pulleys that i couldn't locate the alignments dots on.

the hub also has a notch on the other side of the same hole as the alignment dots on the pulleys pointing you to which hole the dots mate with.




there is no guesswork or spinning pulleys in blind holes. align the stack and put one bolt through and start it into the hub and the rest follow.

Last edited by RotaryEvolution; Mar 14, 2013 at 12:42 PM.
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Old Mar 14, 2013 | 01:12 PM
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Never knew that myself. It was a mega pain for me doing it the first time.
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