After staying up until 6:30 in the morning me and my friend finally finished putting the motor together. This is a fresh motor for my 87TII with new housings (5), seals, gaskets, and bearings. The only thing i reused was the rotors, eshaft, and gears..

I do have one problem and hopefully someone could answer it.

I- Can i use Series5 front cover and waterpump/housing???

II- I was tightening up one of the rear main gear bolt and it broke!..should i just leave it alone and torque the rest of the bolts??or do i need to remove it with a screw extractor?..

III- On the gasket set. I noticed there was alot of copper washers. Where do they go??..i know they dont go inside the engine?..

IV- Im going to run premix and i already removed my MOP (OMP)..should i remove the gear inside the front cover??..

I know i have more questions but dont want to bore you guys..anyways, thanx in advance!
FCTURBO2

 

The only thing i can comment on is the OMP thing. Just remove the whole thing, including the gear in the cover.
I THINK the S5 front cover will work fine, but the electric omp will throw a code to the ecu and put it in limp mode, but your using a haltech anyways, right?

 

yes im going E6K..ok then i will remove the gear and buy the block off plate from K2RD.

 

You can't do that without running into problems with the front cover o-ring.&nbsp The front cover o-ring design is slightly different between Zenki versus Kouki front irons/front oil cover.&nbsp Any reason why you want to swap the front cover?

The stationary gear take a lot of load from the rotating motor - I would highly recommend removing and replacing this fastener.

Those "extra" copper washers are for the fuel rails.&nbsp If you tear down the fuel rails, there's a lot of crush washer in there.&nbsp Most people don't need them.&nbsp If you got extra laying around, I'd be more than willing to buy them off you!


I recommend it.&nbsp Else, it's just added resistance to the motor turning.&nbsp It's it'll be shooting oil at the block-off plate - if you remove it, then you get none of that happening.



-Ted

 

RETed! thanx.. The only reason im trying to use an S5 front cover is because of my old water pump and housing. My S4 water pump/ housing is all rusted and i have an S5 water pump/ housing that looks fairly new that i took off a S5 Jspec. Obviously with the S4 front cover on the S5 water pump/ housing will not fit. If im going to have problems then i will ditch it and just buy an S4 waterpump/ housing..

The fastener will be removed...

About the copper washers. Im going to send my fuel rail to either to Paul at K2RD or BNR so i might need to replace those washers while im at it. Speaking of fuel rail, what should i do to the PD???.. i dont want to burn my new engine. Will replacing them with a new one avoid such a scary problem??

OK i will also remove the gears on the front cover..

Thanx!!