2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Lets talk about the Corksport S4/5 intercooler kit...

Thread Tools
 
Search this Thread
 
Old 03-15-08, 04:41 PM
  #1  
Never give up!

Thread Starter
iTrader: (8)
 
The Spyder's Avatar
 
Join Date: Jan 2004
Location: Oregon
Posts: 3,726
Received 47 Likes on 35 Posts
Lets talk about the Corksport S4/5 intercooler kit...

Lets make one thing clear. I like corksport. The owners nice, they are a honest business as far as I have always known. I know one of the owners, and they are the only local shop I would refer work to right now.

But common! Is this Intercooler Kit a joke? I know its supposed to be a simple to install, complete kit, and well for the most part it is.

Lets talk about the good:
The core is solid, bar and fin.
The tubing is nice, clean welds, polished chrome finish.
It has actual T-clamps and hose couplers.

Now for the bad...
1) The install instructions suck. The pictures are a poor quality, hardly showing what really needs to be done. There are no instructions for Series 5, only Series 4. And I can not believe that they just tell you to butcher holes in the front headlight support and NOT paint the edges/use a rubber bumper. Wires go through here folks! Can you say vibration + wire + sharp metal edges?
2) The turbo outlet pipe is just poorly designed. I have had 5 TII's and they ALL have blown the coupler right out of the turbo. A simple continuation of the U bend + a real coupler could solve this.
3) The battery tray has to be a joke. Did a monkey put this together??? Pop riveted and WELDED? Mines bent in at least 3 directions and looks like they used a 30 grit grinding wheel to remove the rivets.... In the guide they arent even ground down!
And there is no province for a battery tie down! I dont think the tech would like a bungee cord wrapped around the tray...
4) The inter cooler core is massively over sized for a stock turbo. The pressure drop will be 1-2 pounds and thats just not acceptable.

Since this is a friends car, I am going to install this, modify it as it should be, and write proper install instructions for anyone who wants to put this in their FC.
Maybe then it will be worth the price... personally I would have just bought a used greddy kit...
Attached Thumbnails Lets talk about the Corksport S4/5 intercooler kit...-major-parts-copy.jpg  

Last edited by The Spyder; 03-15-08 at 04:47 PM.
Old 03-15-08, 05:49 PM
  #2  
GTR

iTrader: (5)
 
AmviciousRav's Avatar
 
Join Date: Oct 2007
Location: The 916
Posts: 1,159
Likes: 0
Received 0 Likes on 0 Posts
can you say, Made in China?

j/k

I always thought corksport sold good stuff, but if your saying this inter cooler is so bad doesn't this belong in the good/bad seller area? bleh *runs for cover*
Old 03-15-08, 06:11 PM
  #3  
Never give up!

Thread Starter
iTrader: (8)
 
The Spyder's Avatar
 
Join Date: Jan 2004
Location: Oregon
Posts: 3,726
Received 47 Likes on 35 Posts
No, the kit is good for the most part, the instructions are lacking and I intend to fix what I see needs to be done and write new instructions for you guys

After I finish with a certain keyless system for FDnewbie thats 99% done
Old 03-15-08, 06:30 PM
  #4  
Senior Member

 
bluemunkey1820's Avatar
 
Join Date: May 2005
Location: reno nv
Posts: 337
Likes: 0
Received 0 Likes on 0 Posts
how big is the core
Old 03-15-08, 07:35 PM
  #5  
Never give up!

Thread Starter
iTrader: (8)
 
The Spyder's Avatar
 
Join Date: Jan 2004
Location: Oregon
Posts: 3,726
Received 47 Likes on 35 Posts
24x11x3

Thats at least 5x more area then the stock FC TMIC.
Old 04-22-08, 11:26 AM
  #6  
pp

 
tIIsleeper's Avatar
 
Join Date: Aug 2005
Location: Central Massachusetts
Posts: 768
Likes: 0
Received 0 Likes on 0 Posts
does the piping have a flange for an aftermarket bov anywhere?
Old 04-22-08, 12:06 PM
  #7  
not a drifter

iTrader: (133)
 
87 t-66's Avatar
 
Join Date: Jun 2004
Location: Columbus, Ohio
Posts: 9,337
Received 5 Likes on 5 Posts
ill stick with my greddy thanks
Old 04-22-08, 12:41 PM
  #8  
In Atlanta? Hit me up.

 
Stefan2057's Avatar
 
Join Date: Apr 2005
Location: Atlanta
Posts: 186
Likes: 0
Received 0 Likes on 0 Posts
Is there a mathimatical formula for how big your intercooler should be for how much boost you intent to run? I need somthing that will be ok with my stock turbo but plenty for when I upgrade to maybe 320 at the fly.
Old 04-22-08, 02:35 PM
  #9  
Reverse Cerberus

iTrader: (1)
 
evileagle's Avatar
 
Join Date: Apr 2002
Location: Vancouver, WA
Posts: 1,788
Received 11 Likes on 7 Posts
Originally Posted by AmviciousRav
can you say, Made in China?
For the record, no, I can't.

Originally Posted by tIIsleeper
does the piping have a flange for an aftermarket bov anywhere?
No, it is made to work with the stock recirculation valve. We can add any BOV flange you want for a small fee.
Old 04-25-10, 11:44 PM
  #10  
Boost knob

iTrader: (13)
 
incubuseva's Avatar
 
Join Date: Feb 2004
Location: Lake Stevens
Posts: 1,716
Received 2 Likes on 2 Posts
So did you ever write proper instructions for this?
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Coochas
1st Generation Specific (1979-1985)
44
11-05-19 11:08 PM
ls1swap
3rd Generation Specific (1993-2002)
12
10-01-15 07:58 PM



Quick Reply: Lets talk about the Corksport S4/5 intercooler kit...



All times are GMT -5. The time now is 06:45 AM.