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Intake pipe bending

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Old 05-28-08, 05:45 PM
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The noob who could

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Intake pipe bending

Just wondering what works for bending your own intake pipes about 75mm diameter and 2 or 3 mm thick aluminium. Will a conduit bender work or do i need to rent a hydraulic bender? Thanks
Old 05-28-08, 07:43 PM
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Will drive for parts

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4th picture from the bottom is corksports intake tube. It's welded aluminum.

http://corksport.com/store/category/...rx-intake.html

I don't know if that helps much, but i'm sure you can make one for less than what they charge for it.
Old 05-28-08, 09:40 PM
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If you want a quality job, don't bother bending it because cheapie benders will kink the pipe. Just buy mandrel bent pipe weld els and cut it with a band saw or weld as needed.

Typical supplier:
http://www.burnsstainless.com/Alumin...minumtube.html

Example of how to fabricate bends with weld els:
http://www.sdsefi.com/techheader.htm
Old 05-29-08, 12:30 AM
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Thanks for the input, I guess invest in a better welder first
Old 05-29-08, 09:21 AM
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There are some tricks to get "mandrel" bends out of cheap benders.

After you have cut your pipe to size, plug one end so it's water tight. Use duct tape or similar. Now mix up a solution of a bit of dish soap and water. Fill the pipe, and plug the open end so it's water tight as well. Put this in the freezer overnight so it's frozen solid the next morning. Now bend with your cheap bender.

The ice forms a mandrel that keeps the tube from collapsing, while the soap lubricates it during bending. Works wonders...
Old 05-29-08, 01:57 PM
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Hey thats a good idea Aaron, I'm gonna give it a try. Worse that can happen is lose a pipe. Thanks again.
Old 05-29-08, 02:04 PM
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yup... thats actually what they do when making bends for trumpets and such.
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