2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Injector/Vacuum Problems

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Old Feb 20, 2011 | 07:24 PM
  #1  
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From: Newnan GA
Injector/Vacuum Problems

First of all I broke the air filter off of the solenoid valve: switch (the gray one) while removing vacuum lines on the spider. I was wondering if it would be fine without the filter.
Injector/Vacuum Problems-jdhxbh.jpg
I then proceeded to break the brittle plastic on the purge control valve. Does anyone know of a cheap replacement I can get for one?
Injector/Vacuum Problems-j6zwwh.jpg
The secondary air bleed sockets were tough to get out, worked a little too hard on the first one, not realizing it was plastic until I broke it. The other is still ok I think, just a little chipped on the top. Could anyone think of any drawbacks for this as it still will form a good seal lower down?
Injector/Vacuum Problems-dwe3fh.jpg
I found a generic pack of injector o-rings and think these will be ok to use as insulators. Are these ok or are the too short/or not wide enough?
Without Insulator:
Injector/Vacuum Problems-nzlkrh.jpg
With:
Injector/Vacuum Problems-3ymevh.jpg
I apologize for the picture quality as the pictures were taken with a camera phone, and I appreciate your input guys.
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Old Feb 20, 2011 | 10:49 PM
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From: Brandon, MS
i have a black solenoid, the egr solenoid, i took off mine. will sell it cheep if you need one
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Old Feb 20, 2011 | 10:58 PM
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generic injector o-rings sometimes don't fit well and can cause vacuum leak or external fuel leaks, neither good obviously. I think I used a generic kit and it took a little time for them to seat properly, I wouldn't really recommend that trial and error, it's dangerous. I will say though that if they look and feel snug and the injectors can't move in any direction when cinched down then you're probably ok.
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Old Feb 21, 2011 | 09:31 AM
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From: wyoming
my injectors spin in place where the harness clips in, is this correct? and would u think tecrron technology fuel injector cleaner would clean them well enough to notice? and what about the filter thingy i broke mine as well, found em on ebay for around 15 bucks and i didnt know mine was a filter tip and super glued it shut.. is that bad, will this have effect on the vac system and should i just replace it?

Last edited by canonize-ryda; Feb 21, 2011 at 09:33 AM.
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Old Feb 24, 2011 | 10:36 AM
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From: Newnan GA
Originally Posted by rusty FC
i have a black solenoid, the egr solenoid, i took off mine. will sell it cheep if you need one
Hey I'm not sure if the egr solenoid will work on an s5. Could somebody clarify?

Also, are the injector insulators supposed to fit snugly? The o-rings I put in their place do not.

I found the correct sizing for the o-rings on the air bleed sockets so no problem there. I guess it would make sense for the insulators to fit snugly or else there would be a vacuum leak huh?
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Old Feb 24, 2011 | 01:22 PM
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From: cold
not having a filter on the switching solenoid won't make a difference
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Old Feb 26, 2011 | 05:03 PM
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From: Newnan GA
Originally Posted by arghx
not having a filter on the switching solenoid won't make a difference
Thanks thats what I was looking for.


Does anyone know in the injector insulators are supposed to fit snugly in the hole or just preventing the injector from really bouncing around?
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Old Feb 26, 2011 | 07:05 PM
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From: FORT WORTH TEXAS
All those solenoids are the same animal. The filter pulls off and can be put on either of the other two nipples.

The grommet on the bottom of the injector prevents vacuum leaks.
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Old Mar 1, 2011 | 10:45 AM
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Thanks HAILERS thats what I was looking for. You get locked out of your old acct.?
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