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How to tell which AC compressor I have ? Plus how to recharge ?

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Old 06-08-09, 11:05 AM
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Originally Posted by FC3S_nataku
^+1 and where do you buy a dryer and a condenser new? and i bet that **** is expensive
You can get them from Mazda brand new, but yeah its pretty expensive.

for example, the condenser, brand new from Mazda, part number fb01-61-480a , cost almost 500 bucks.

the de-hydrator/drier, part number 8572-61-510 , cost about 100 bucks (onlinemazdaparts.com)

Im still trying to locate the o-ring that Jack mention before ... hmm Im probably blind lol ! can't seem to find it in the parts manual.
Old 06-08-09, 11:16 AM
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Originally Posted by NeCr0mStR
The o-ring he speaks of is the one in the access cap to fill the A/C system or evacuate it. It is located in the short tube that goes out of the A/C drier bottle as your 1st picture shows. Look at the drier bottle and then see the short S or Z shaped pipe coming out of it. There should be a cap there for servicing the system.
Are you talking about This ? FB01-61-464B (61-468) ?

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Old 06-08-09, 12:04 PM
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Yes that is exactly the pipe I am talking about. That is the one you would use to work on the system I believe.
Old 06-08-09, 03:15 PM
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The caps to the service ports-

Originally Posted by NeCr0mStR
Yes that is exactly the pipe I am talking about. That is the one you would use to work on the system I believe.
No, that is the pressure switch. Don't mess with that unless it leaks or doesn't work.

Here are the service ports-they are found on the passenger side of the engine. One large tube with 1/4" flare fitting and one small tube with 3/16" flare tubing.

Pics provided.
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Old 06-08-09, 03:19 PM
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And just buy this kit-

It has all the orings you will ever be able to use.

http://www.autozone.com/autozone/cat...questid=754356

It has a nice durable container with a little actual size picture on the back for each size. Just match up your old oring to the correct size then pull one out for a perfect match.

Easy.
Old 06-08-09, 03:29 PM
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I guess you mean high pressure and Low pressure ports right ?

Anyway, I think Im going to get the freeze12 quick recharge kit. that should be enough right ? (3 12 oz can) , but when I look at the kit, it doesnt have any pressure gauge, how would I know how much charge do I have inside the system? so does that mean I have to get some sort of gauge myself ?

yeah I will head over to autozone later to get that set. 23 bux aint that bad.
Old 06-08-09, 03:53 PM
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Originally Posted by nycgps
I guess you mean high pressure and Low pressure ports right ?

Anyway, I think Im going to get the freeze12 quick recharge kit. that should be enough right ? (3 12 oz can) , but when I look at the kit, it doesnt have any pressure gauge, how would I know how much charge do I have inside the system? so does that mean I have to get some sort of gauge myself ?

yeah I will head over to autozone later to get that set. 23 bux aint that bad.
Ok, listen very closely.


You need to pull a *perfect* (29.5++)vacuum. You are going to *have* to use a manifold gauge set to hook up *anything* to the system.

You can rent or borrow a manifold gauge and vacuum pump.

Common practice is to add Freeze12 around 80-85% of the Specified amount of R12. This just happens to be 23.2 oz at 80% and 24.65 for 85%. Freeze12 is 12 oz cans. 2 cans=24 oz=full charge= close enough for us.

So it's easy-2 cans freeze12 into a *near perfect* vacuum. If you don't use a vacuum pump, the air in the system is considered 'non-condensable' because at our temps and pressures, it does not change from liquid to gas and gas to liquid. Your system will NOT work well with air in it. High pressures and low cooling will result.

You have to get the air out. Vacuum is the only legal way.

An illegal way, very old school and AGAINST FEDERAL LAW, is to use that third can as a flush. Add 1/3 of the can, let the system run 5 min, leak the gas out into the ozone. It will carry some of the air with it. Add another 1/3 of the can, let the system run, leak the gas into the ozone. It will take more air with it. Add the last 1/3, let the system run, leak the gas into the ozone. Most of the air is now gone with the leaked Freeze12. Charge normally. Back when refrigerant was cheap this is the way it was done on non-mobile refrigeration. It works on mobile as well. I haven't done it this way since I got a vacuum pump back in the...70's.

The vacuum pump also allows us to test the system for leaks. You really should do it this way.

You charge liquid into the system with Freeze12-it is a blend. Add the freeze12 in very slowly.
Old 06-08-09, 06:41 PM
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The FC does have a sight glass you can also use to approximate charge (not my preferred method BTW). While charging use the sight glass and keep adding refrigerant until no bubbles are present.
Old 06-08-09, 08:50 PM
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Originally Posted by jackhild59
Ok, listen very closely.


You need to pull a *perfect* (29.5++)vacuum. You are going to *have* to use a manifold gauge set to hook up *anything* to the system.

You can rent or borrow a manifold gauge and vacuum pump.

Common practice is to add Freeze12 around 80-85% of the Specified amount of R12. This just happens to be 23.2 oz at 80% and 24.65 for 85%. Freeze12 is 12 oz cans. 2 cans=24 oz=full charge= close enough for us.

So it's easy-2 cans freeze12 into a *near perfect* vacuum. If you don't use a vacuum pump, the air in the system is considered 'non-condensable' because at our temps and pressures, it does not change from liquid to gas and gas to liquid. Your system will NOT work well with air in it. High pressures and low cooling will result.

You have to get the air out. Vacuum is the only legal way.

An illegal way, very old school and AGAINST FEDERAL LAW, is to use that third can as a flush. Add 1/3 of the can, let the system run 5 min, leak the gas out into the ozone. It will carry some of the air with it. Add another 1/3 of the can, let the system run, leak the gas into the ozone. It will take more air with it. Add the last 1/3, let the system run, leak the gas into the ozone. Most of the air is now gone with the leaked Freeze12. Charge normally. Back when refrigerant was cheap this is the way it was done on non-mobile refrigeration. It works on mobile as well. I haven't done it this way since I got a vacuum pump back in the...70's.

The vacuum pump also allows us to test the system for leaks. You really should do it this way.

You charge liquid into the system with Freeze12-it is a blend. Add the freeze12 in very slowly.
Gotcha.

By the way, I have just one more question (for now )

Found this at Autozone :

Vacuum Pump

Gauge reads 0 to 30 inches of mercury. All aluminum construction with reverse pistol grip for easy one-handed operation. One 24 inch piece of clear plastic tubing included with pump.

OEM27010
but its listed as valvetrain repair. not AC. is this the correct tool ?


Originally Posted by J-Rat
The FC does have a sight glass you can also use to approximate charge (not my preferred method BTW). While charging use the sight glass and keep adding refrigerant until no bubbles are present.
the FSM talked about it, but I never really looked at it yet. Will try it tomorrow
Old 06-08-09, 10:10 PM
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Originally Posted by nycgps
Gotcha.

By the way, I have just one more question (for now )

Found this at Autozone :

but its listed as valvetrain repair. not AC. is this the correct tool ?
No, that is not going to work. You need something like this:

http://www.harborfreight.com/cpi/cta...emnumber=98076



And gauges like this:

http://www.harborfreight.com/cpi/cta...emnumber=92649





Sight glass charging is really intended to be used to 'top-off' a leaking R12 system. And it is really not a great idea. You cannot accurately use a sight glass on 134a, but it is useful on R12 (and 152a). If you charge till sight glass is clear w/134a you will have a big problem (bang).

The preferred method to charge is by weight into an empty system with full vacuum. That is why I mentioned that 2-12oz cans =a full charge on Freeze12.

For topping up, I like an 85* day, car in the shade, idle at 2000rpm, interior fan on low, set to recirculate. Add very small amounts of refrigerant till the system has charge enough to cycle the clutch. When the clutch kicks in, the low pressure will drop until it gets to about 20 psi, then the clutch cycles. This low pressure cut-out is 'antifreeze' protection. When the system cycles consistently at low, proceed to the next fan speed repeat the operation-on a FC go about 1/4 way up the slider. Then go to 1/2 speed. You should be able to attain a cycling clutch up to about 2/3 speed 2000 rpm on an 85* day, set to recirculate. That will be a pretty close charge on any refrigerant, R12 or Freeze12 or R152a.
Old 06-08-09, 10:29 PM
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Ok, so I will go ahead and buy the pump

but the gauge you show me saids R134a, will it fit a R12 connector? cuz I thought they're different size ?

Also, I think I know where the leak is. I filled that sucker up (gas) today, while at gas station, I opened the hood up And look at it. it seems that one of the lines by the driver side head light has tons of oil/dirt/greasy thing on it. I wiped it a little bit. could that be the leak ?

I will try to take a picture tomorrow morning.
Old 06-09-09, 10:18 AM
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Originally Posted by nycgps
Ok, so I will go ahead and buy the pump

but the gauge you show me saids R134a, will it fit a R12 connector? cuz I thought they're different size ?

Also, I think I know where the leak is. I filled that sucker up (gas) today, while at gas station, I opened the hood up And look at it. it seems that one of the lines by the driver side head light has tons of oil/dirt/greasy thing on it. I wiped it a little bit. could that be the leak ?

I will try to take a picture tomorrow morning.
Yes a good way to find a/c leaks is by spotting the oil residue and dirt associated with it..

Get a side can tap. It will connect to the gauges(yellow line) You can then remove the valves on the end of the red and blue lines. They will have a 1/4" connector. Or you can find a refrigeration place (http://www.ackits.com/c/RefrigerantG...astercool.html) and buy a professional gauge set.

You will also need a 3/16 to 1/4' adapter to connect to the high side- https://www.ackits.com/pc/90358/char...e+Port+Adapter
Old 06-09-09, 10:34 AM
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You can also use Freeze-12 to save money without a major performance loss. Good stuff, look it up. Any proper refill should include a strong vacuum, leak check (e.g., some refrigerant added with UV/black-light sensitive dye, soap over the tubes to check for bubbles, or etc.) and refill. If you've had only a minor loss of cooling you can top it off with R-12 without vacuuming it. But don't add Freeze-12 to R-12 for environmental reasons; they can't recycle the R-12 later if you mix it with something else. Plus R-12 is worth its weight in gold since the ban on its production.
Old 06-09-09, 12:35 PM
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Originally Posted by ericgrau
You can also use Freeze-12 to save money without a major performance loss. Good stuff, look it up. Any proper refill should include a strong vacuum, leak check (e.g., some refrigerant added with UV/black-light sensitive dye, soap over the tubes to check for bubbles, or etc.) and refill. If you've had only a minor loss of cooling you can top it off with R-12 without vacuuming it. But don't add Freeze-12 to R-12 for environmental reasons; they can't recycle the R-12 later if you mix it with something else. Plus R-12 is worth its weight in gold since the ban on its production.
Right now my replacement cost for R12 is about $25 per 12oz can and $25/lb. +/- in bulk. Last year I was paying about $13.

There is not an R12 ban except in industrialized nations. 'Developing nations' still produce and use R12 in huge quantities! This includes Mexico, China, Russia, India, Brazil. Note that this list includes over half of the world's population and some of the fastest growing economies. Remember how polluted Bejing was during the Olympics? This is pretty much the same 'rig the rules against the Western World' mentality as the pending 'carbon credit' scam. Should we stop venting R12? Yes. Should the rest of the world play by the same rules? Absolutely.
Old 06-09-09, 01:34 PM
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Originally Posted by jackhild59
Yes a good way to find a/c leaks is by spotting the oil residue and dirt associated with it..

Get a side can tap. It will connect to the gauges(yellow line) You can then remove the valves on the end of the red and blue lines. They will have a 1/4" connector. Or you can find a refrigeration place (http://www.ackits.com/c/RefrigerantG...astercool.html) and buy a professional gauge set.

You will also need a 3/16 to 1/4' adapter to connect to the high side- https://www.ackits.com/pc/90358/char...e+Port+Adapter
Hey, I just checked out the site you shown me. I put my car's info in, and it shows this as "will fit" on my car

https://www.ackits.com/pc/37-13205/M...ulator+-+Drier

I am thinking I should get this, cuz 18 bucks sounds a lot better than almost 100 bucks that Mazda wants for their stock drier. biggest concern is ------- will it really fit just like stock. anybody tried aftermarket/3rd party drier before ?
Old 06-09-09, 02:07 PM
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This is the Vac pump I use. If you have a compressor it works GREAT


And I am with Jackchild, thats the exact manifold I use.

Also, the FSM recommends spraying the condenser with water every so often to get the head pressures down. Helps with suction to get the gas in there faster.

Also, market price on R 12 seems to be hovering around $75 a can.. Do you want to sell it to us @ $25 a can?

Rat
Old 06-09-09, 03:41 PM
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Originally Posted by J-Rat
This is the Vac pump I use. If you have a compressor it works GREAT


And I am with Jackchild, thats the exact manifold I use.

Also, the FSM recommends spraying the condenser with water every so often to get the head pressures down. Helps with suction to get the gas in there faster.

Also, market price on R 12 seems to be hovering around $75 a can.. Do you want to sell it to us @ $25 a can?

Rat
Rat-

the best vacuum that thing can pull is 28"which will NOT remove moisture adequately or remove enough of the other contaminants, -and it beats the hell outta your compressor. My compressor is rated at 5.6 cuft. I ran one of those *once* for a friend to illustrate how weak they are. Hard on the air compressor for sure. For the few bux extra, just buy that small vacuum pump I linked to. You will never wear it out and the results will be much better.

What market are you looking at? If you buy a bulk, you can be around $16-17 per pound.

Just get your own 609 certificate, then you can buy it. Here are some links:
http://cgi.ebay.com/ebaymotors/R12-R...spagenameZWDVW

http://cgi.ebay.com/Dupont-Freon-R12...QQcmdZViewItem

http://cgi.ebay.com/ebaymotors/Foran...spagenameZWDVW

http://cgi.ebay.com/ebaymotors/Arcti...171|240%3A1318
Old 06-09-09, 06:53 PM
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Originally Posted by jackhild59
Rat-

the best vacuum that thing can pull is 28"which will NOT remove moisture adequately or remove enough of the other contaminants, -and it beats the hell outta your compressor. My compressor is rated at 5.6 cuft. I ran one of those *once* for a friend to illustrate how weak they are. Hard on the air compressor for sure. For the few bux extra, just buy that small vacuum pump I linked to. You will never wear it out and the results will be much better.
Its worked well for me! Just presenting more cost effective alternatives.. I have done lots of ac systems for friends with this item and have yet to get a complaint.

What market are you looking at? If you buy a bulk, you can be around $16-17 per pound.
Not sure what market you mean, I am not an AC professional I am (like most FC owners) a DIY'er. I do have a recovery cert so I can purchase, but I would have NO use for that quantity of refrigerant. Not too mention the first link you posted was for 3 cans of gas plus oil at $113. Freeze 12 is cheaper.

I know what you are saying about your equipment, but I can say from experience that what I have has worked on my wife's FC and several other cars, and its cost effective for the shade tree mechanic.

Rat
Old 06-09-09, 09:45 PM
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Quite a lot of stuff to buy just to get the A/C working !

but hey I love working on my car ... with enough experience. Im going to take that ASE exam and become a certified mechanic

Oh one more thing, I took a picture today of the "what it seems to be the leak".

Here :



It was covered in black dirt/grease/oil/whatever, I wiped it a little bit (again).

it seems that its the line that goes into the compressor (or is it the other way around? the first line after the compessor ?)

Can anybody tell me which one is that in the picture?



it seems that its either the 61-466 , 61-462, 61-468, or 61-461 to me.
Attached Thumbnails How to tell which AC compressor I have ? Plus how to recharge ?-003s.jpg   How to tell which AC compressor I have ? Plus how to recharge ?-6130-air-conditioner-japan-make-.gif  
Old 06-09-09, 10:13 PM
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you need to determine if it is leaking in the rubber hose or where the hose is crimped to the metal lines. This is the most likely thing. Less likely is the metal line leaking.

If it is the rubber, take it to a hydraulic hose repair place and they can replace the rubber part with the proper hose type and crimp it correctly to hold the pressure.

IOW, remove and repair the line-don't just buy a new line.
Old 06-09-09, 10:34 PM
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it seems that the rubber part is not "secured" to the metal part. maybe the rubber got old and loose ?

I will double check it again tomorrow morning.
Old 08-14-11, 12:36 AM
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anyone know the size of the oring on the line closest to the block from the low and high pressure lines that go to the ac compressor?
Old 08-14-11, 11:18 AM
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listen to jackhild +1 for you . i do hvac for a living you will want to hold a vac around 28 and watch it hold 28 for like 30 min . if it drops there is a leak soomewhere or system might be too wet 134A will work. the metering device might be changed on evap. Now i have never done a 134a swap to my fc so i dont know much about it . i do know if do correctly 134a will work FY! release of R12 to atmo. can get you in deep **** 7 years imprison 250K in fines take it to a pro Bro.........
Old 06-06-12, 04:28 PM
  #49  
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Old 06-06-12, 06:42 PM
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hmm dunno why u bump my old thread up but ..

I wanna correct something on post #44, the circle in the first picture is wrong, that's the power steering tube.
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