2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

headlight trouble

Thread Tools
 
Search this Thread
 
Old 11-28-07, 06:46 PM
  #1  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
headlight trouble

i'm having trouble locating the problem with my headlight not closing all of the way. the left headlight does not retract to its fully closed position. upon inspection of the rods i found no bending of the rods, bad bushings or obstructions. when i turn the headlight motor manually, the headlight exhibits the same problem. any ideas as to what would prevent it from closing fully? here are some pics:





yeah i know the car is filthy. its been sitting in the workshop since july. i work on the car every chance i get.
Old 11-28-07, 07:08 PM
  #2  
Banned. I got OWNED!!!
 
phoenix7's Avatar
 
Join Date: Dec 2006
Posts: 26
Likes: 0
Received 1 Like on 1 Post
i think it wants to drift.






I really don't know, you're sure nothing is getting stuck?

holy car collection Batman!!
Old 11-28-07, 07:13 PM
  #3  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
i'm actually up to 13 cars. i have my list here which is:
80 Leather Sport 61K solar gold. 5spd. all original.
84 GSL 55K sunbeam silver 5spd
85 S 162K tender blue 5spd
85 GS 150K ocean blue 5spd
88 10AE 96K-new engine in
88 TII 144K brilliant black
63 Falcon 170 3spd Wimbleton White 99K

plus i have:
84 GSL 113K 5spd
95 Ranger 208K 5spd
93 Camry SE 191K 5spd
92 Camry SE 123K 5spd
88 F-150 184K 5spd
89 Nissan Hardbody 131K 5spd

no drifting for me
Old 11-28-07, 11:39 PM
  #4  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
anything in particular i can look for?
Old 11-29-07, 07:22 PM
  #5  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
anyone experience this issue before?
Old 11-29-07, 07:25 PM
  #6  
Banned. I got OWNED!!!
 
phoenix7's Avatar
 
Join Date: Dec 2006
Posts: 26
Likes: 0
Received 1 Like on 1 Post
i can't think of anything. Maybe the motor is old and worn? Maybe the plastic light surround is getting jammed?

worst case scenario: you pull off the bumper and look at the mechanism head on and see where it is jamming.
Old 11-29-07, 10:30 PM
  #7  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
i pulled the shrouds off of the light and operated it manually and everything seems like it works as it should with no binding. this is a really baffeling situation!
Old 11-29-07, 10:35 PM
  #8  
Do you feel lucky punk!!!

 
Nitrometano's Avatar
 
Join Date: Oct 2005
Location: Puerto Rico
Posts: 356
Likes: 0
Received 0 Likes on 0 Posts
do you check the motor stops?? Is one adjustable bolt with a rubber pad under the headlight. You will see from under the car.
Old 11-29-07, 10:52 PM
  #9  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
i'll have a look at that. under the car you say? are you talking about the rubber nub that rests on top of the bolt that threads into the nut that is welded to the core support behind the headlight bucket?
Old 11-29-07, 10:55 PM
  #10  
Do you feel lucky punk!!!

 
Nitrometano's Avatar
 
Join Date: Oct 2005
Location: Puerto Rico
Posts: 356
Likes: 0
Received 0 Likes on 0 Posts
exactly. Turn the **** until you get the proper height.
Old 11-29-07, 11:07 PM
  #11  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
i'll check that out tomorrow!!!
Old 11-29-07, 11:12 PM
  #12  
Back at it again!!

iTrader: (3)
 
2Lucky2tha7's Avatar
 
Join Date: Jun 2003
Location: Western Colorado
Posts: 1,324
Likes: 0
Received 0 Likes on 0 Posts
you could also disconnect the rod that connects to the motor and then try turning the motor, as well as moving the headlight up and down by hand. That way you can tell if it's either the motor or the linkage, etc.

Brian
Old 12-01-07, 05:22 AM
  #13  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
i'll give that a look as well while i'm in there. i'm going to take the shroud off and be very watchful of the linkage and the stop.
Old 12-04-07, 10:46 AM
  #14  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
Originally Posted by Nitrometano
exactly. Turn the **** until you get the proper height.
doesnt even touch the stop
Old 12-04-07, 09:53 PM
  #15  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
any other advice would be most appreciated!!!!
Old 12-06-07, 08:25 AM
  #16  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
could the motor have jumped a tooth?
Old 12-07-07, 06:00 PM
  #17  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
here are some more pics:





Old 12-07-07, 08:52 PM
  #18  
Technician

iTrader: (1)
 
lax-rotor's Avatar
 
Join Date: Aug 2006
Location: Virginia
Posts: 1,008
Likes: 0
Received 0 Likes on 0 Posts
Thanks for the pictures (But you might want to shrink them down a little bit).

Check the actual movement of the motor. When you do it manually does the motor swing all the way through (do not just go half way and then turn it the other way). If it doesn't do a full revolution your motor piece is fubard. If it does with out problem then you have a bent bar or at the very least an incorrect bar. Also check to make sure the arm of the motor is connected and aligned correctly. If it's not then the motor itself may be fine, but it's only pulling down to a specific angle instead of straight down.

Just somethings to check.
Old 12-08-07, 01:51 AM
  #19  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
the linkages are all ok and not bent or obstructed. i'll check on the motor's rotation tomorrow(today actually)
Old 12-08-07, 03:29 AM
  #20  
Smoke moar

 
cmanns's Avatar
 
Join Date: Aug 2006
Location: The yay, California
Posts: 2,530
Likes: 0
Received 1 Like on 1 Post
Like mentioned disconnect it from the motor and see if it goes down fine, if does the maybe it jumped a tooth like you mentioned
Old 12-08-07, 04:24 AM
  #21  
4 color car, thats me.

 
Jzavala's Avatar
 
Join Date: Jan 2006
Location: Oak Creek, WI
Posts: 306
Likes: 0
Received 0 Likes on 0 Posts
its probably the spot where its held onto the motor itself. i had this problem when i swapped headlight motors. i had to put the headlights in the down position(switch), and then re-tighten the nut that holds it to the motor so that it was in the full down position when the switch was down. if you noticed it when you flipped the switch up, if it goes up all the way, and then down a little bit, its this exact problem.
Old 12-08-07, 10:11 AM
  #22  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
what is held on with the nut are you talking about?
Old 12-08-07, 10:06 PM
  #23  
Technician

iTrader: (1)
 
lax-rotor's Avatar
 
Join Date: Aug 2006
Location: Virginia
Posts: 1,008
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by mazdaverx713b
what is held on with the nut are you talking about?
The arm on the motor is held on by a single nut. Sometimes the nut comes loose causing the arm to alter angle and become lodged.
Old 12-08-07, 10:19 PM
  #24  
Retired Moderator, RIP

iTrader: (142)
 
misterstyx69's Avatar
 
Join Date: Sep 2005
Location: Smiths Falls.(near Ottawa!.Mapquest IT!)
Posts: 25,581
Likes: 0
Received 131 Likes on 114 Posts
The linkages on the Motor to the headlight Have Plastic Bushings that are located at the Pivot points of the linkage.If they are Busted or Off the Ball where they connect,the Lights will either Not go up all the way,Or Close all the way.
Old 12-09-07, 06:47 PM
  #25  
Have RX-7, will restore


Thread Starter
iTrader: (91)
 
mazdaverx713b's Avatar
 
Join Date: Oct 2003
Location: Ohio
Posts: 21,692
Received 1,049 Likes on 889 Posts
the linkages and bushings are all good. no slop at all. i will have to check the nut on the arm. didt know it was a common problem.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
renjiv2
3rd Generation Specific (1993-2002)
57
01-25-24 03:34 AM
FC3S Timmy
2nd Generation Specific (1986-1992)
16
10-03-15 01:08 AM



Quick Reply: headlight trouble



All times are GMT -5. The time now is 10:09 AM.