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Engine fire! Repeated turbo oil feed line failure...

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Old 12-13-07, 03:01 PM
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Engine fire! Repeated turbo oil feed line failure...

Last night I was tuning out a 9:1 AFR rich spot that was causing a bog at 7,000rpm and I looked next to me and saw the highway on fire under my car!

I got the fire out w/ my extinguisher.

I had replaced the original stock turbo oil feed line (short one on turbo) with a brand new factory one because the old one had started to leak a bit around where the tube meets the flange and I figured a new one would be good for another 20 years or so.

The brand new ond had ruptured at the same spot sending 2 streams of oil each as thick as a Super Soaker stream onto the turbo exhaust housing.

Luckily, since that area is isolated/cleaned up for relaibility there were just 2 silicone vacuum/boost lines that caught fire with the oil and the hood liner is a bit scorched as well as the expected darkened lower intake manifold.

So why the turbo oil feed failures all of a sudden? I have been running the same 115psi race oil pressure regulator for 5 years so I don't think it is just excessive pressure on stock piece.

Anyways I will run my own SS tube to AN ss hose oil feed now on my stock hybrid.

Good news is I got the rich bog mostly worked out of there. At 10psi boost my 720 and 1600 combo is hitting 64% duty cycle at 10.8:1 AF and at 13psi it was hitting 80% there.

The Wally 255 lph HP must be dropping pressure really bad or else that is some serious power (~360RWHP @ 10pis and ~450RWHP @13psi). I got a Bosch '044 ready to go in. It does spin the warmed 245 wide RA1 a bit through 2nd at 13psi boost wheelspin through 1st at 50% throttle short shifting at 5,000rpm

Fun fun, oh nooes on fire again- lol! 7s and fire I tell ya. Well 3rd time is the charm?
Old 12-13-07, 03:53 PM
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So it's leaking where the line forms the "banjo" at the turbo end?....possibly excessive tightening torque? Spec is 14-19 ft. lb.

Last edited by scrip7; 12-13-07 at 04:01 PM.
Old 12-13-07, 04:28 PM
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Come by and I'll give you a used oil line to see if it does the same thing again!
Your welcome to any of the used parts I have and I think I have some extra new gaskets + factory cooper washers as well.
Old 12-13-07, 05:13 PM
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It is the short oil feed line that is leaking at the turbo. Both the leak have been where the tube is pressed into the little 2 bolt flange that bolts to the top of the turbo.

Come by and I'll give you a used oil line to see if it does the same thing again!
Thanks! But, errr no- don't want another failure and fire.

I could braze the stock oil line where the tube goes in as it looks like stock one is just pressed in and spot welded.
Old 12-13-07, 06:49 PM
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I suppose you have considered using a braided ss supply line?... Flanges are available with AN fittings to adapt it to your turbo.
Old 12-13-07, 06:50 PM
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So brazing it would help the oil line?


YOU KNOW YOU SHOULDN'T PLAY WITH FIRE
Old 12-14-07, 02:35 PM
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Yep, I was thinking of braided SS line to SS tube when the original high mile one failed.

I was thinking it took away a bit from the stock hybrid nature, it involved a little work and a new stock one was only $20.

Live and learn or is it live and burn :P

Damn, how am I gonna get all that soot from the burning oil off my manifolds? damn soot! I wish it was a cute little Miyazaki soot...
Old 12-14-07, 04:06 PM
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Originally Posted by BLUE TII
Damn, how am I gonna get all that soot from the burning oil off my manifolds?
Steam clean?
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