2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

clutch install problem

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Old Aug 21, 2008 | 07:09 PM
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clutch install problem

alright since this is my first time hands on with rx7s i need help with my clutch we are putting it on as i speak but theres a gap between the pressure plate and the flywheel where the pegs are that it wont sit flush with it is that normal? or bad...i have no idea if it is or not my haynes shows it sitting flush with the flywheel but it is bolted on.. will it go down once i bolt it in or what. i wanna know before i go tighening down the bolts that i have it right and it wont bend my pressure plate.

i can get pictures if i need to
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Old Aug 21, 2008 | 07:30 PM
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any one...need to know kinda soonish only have a few mins left to work on it..
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Old Aug 21, 2008 | 07:31 PM
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You need to crank the bolts down. The pressure plate is sprung and holds pressure on the clutch disk when bolted down. The P Plate can't put pressure on the clutch until you preload it by bolting it down.
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Old Aug 21, 2008 | 07:44 PM
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by polting it down with enough force it should just slide strait onto the flywheel thats how ive done it
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Old Aug 21, 2008 | 07:48 PM
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dang now we found that the 3 of the bolts work but 2 just slide in and out of the bolt hole..what sizes are used for the pressure plate to the flywheel
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Old Aug 21, 2008 | 07:50 PM
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Make sure you're not doing what I accidentally did. I was putting my clutch back on and it didn't seem to be fitting correctly, then I realized that I was trying to put the clutch on backwards, turned it around and it fit a lot more flush than it did before.
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Old Aug 21, 2008 | 07:59 PM
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yeah i am it said flywheel this side that side is what its on..

But my bolt problem still remainds some fit tight..some just woble in the hole
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Old Aug 21, 2008 | 08:12 PM
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If you have an N/A clutch two of the bolts are different, make sure they are in the correct spot.
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Old Aug 21, 2008 | 08:16 PM
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can any one just post a picture of what the bolts look like so i can find them i have like a huge box full of bolts that came with the car.
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Old Aug 21, 2008 | 08:26 PM
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Cell Phone Pic. These are the turbo bolts.

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Old Aug 21, 2008 | 08:26 PM
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^ These are all turbo?

For N/A there are 4 are straight up bolts, two have a taper (correct terminology?) in them before the threads. The heads look the same, grade 10.
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Old Aug 21, 2008 | 08:41 PM
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i found bolts that say 9 on the top its taper it fits
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Old Aug 21, 2008 | 08:49 PM
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I could have sworn they said 10...in fact I can't think of a FC bolt that says 9 on it...
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Old Aug 21, 2008 | 09:08 PM
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Mine say 10.
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Old Aug 22, 2008 | 09:50 AM
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i honestly have no idea what to do now some fit some dont and u take it out and try again and then it doesnt fit..i cant find half the bolts
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Old Aug 22, 2008 | 10:10 AM
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At this point you have two options.

1. Put up a WTB add on the for sale section and get 6 bolts. Ensure that they are from an N/A. Ensure they come with the correct washers.

2. Go to a Mazda Dealer and get new bolts and washers.

Next time buy a box of sandwich baggies and a sharpie.
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Old Aug 22, 2008 | 10:40 AM
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well now its worse one of the bolts broke off.
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Old Aug 22, 2008 | 10:41 AM
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Originally Posted by farberio
At this point you have two options.

1. Put up a WTB add on the for sale section and get 6 bolts. Ensure that they are from an N/A. Ensure they come with the correct washers.

2. Go to a Mazda Dealer and get new bolts and washers.

Next time buy a box of sandwich baggies and a sharpie.

i bought the car like this with 4 boxes of parts and bolts..for 450..
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Old Aug 22, 2008 | 11:56 AM
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Originally Posted by 0001tmn
well now its worse one of the bolts broke off.
Good ole cross threading. Just grab another one on the forums get it resurfaced and replace it. This time, wiggle the pressure plate flush, its an extremely close tolerance fit. DON'T force it. Then tighten the bolts hand tight if you're not sure where the "tapered" ones go. Oh and make sure you're using the spline tool.
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Old Aug 22, 2008 | 12:02 PM
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i'm just gunna take the hole car and motor trans and all to rotorsportsracing and have them install my motor and every thing i cant do it =/
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Old Aug 22, 2008 | 03:01 PM
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i believe in you
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Old Aug 22, 2008 | 03:35 PM
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good info my clutch just came in so i will be doing the clutch job tommorow morning.
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Old Aug 22, 2008 | 07:36 PM
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Originally Posted by blackedoutFC3S
i believe in you
+1
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