2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

clutch install problem

Thread Tools
 
Search this Thread
 
Old 08-21-08, 07:09 PM
  #1  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
clutch install problem

alright since this is my first time hands on with rx7s i need help with my clutch we are putting it on as i speak but theres a gap between the pressure plate and the flywheel where the pegs are that it wont sit flush with it is that normal? or bad...i have no idea if it is or not my haynes shows it sitting flush with the flywheel but it is bolted on.. will it go down once i bolt it in or what. i wanna know before i go tighening down the bolts that i have it right and it wont bend my pressure plate.

i can get pictures if i need to
Old 08-21-08, 07:30 PM
  #2  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
any one...need to know kinda soonish only have a few mins left to work on it..
Old 08-21-08, 07:31 PM
  #3  
Who Shot the Sheriff?

iTrader: (2)
 
Turbo II Rotor's Avatar
 
Join Date: Jan 2007
Location: Aurora, CO
Posts: 3,858
Likes: 0
Received 1 Like on 1 Post
You need to crank the bolts down. The pressure plate is sprung and holds pressure on the clutch disk when bolted down. The P Plate can't put pressure on the clutch until you preload it by bolting it down.
Old 08-21-08, 07:44 PM
  #4  
HKS obsessed

iTrader: (7)
 
blackedoutFC3S's Avatar
 
Join Date: Mar 2008
Location: OP, KS
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
by polting it down with enough force it should just slide strait onto the flywheel thats how ive done it
Old 08-21-08, 07:48 PM
  #5  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
dang now we found that the 3 of the bolts work but 2 just slide in and out of the bolt hole..what sizes are used for the pressure plate to the flywheel
Old 08-21-08, 07:50 PM
  #6  
Full Member

iTrader: (1)
 
ASim1579's Avatar
 
Join Date: Sep 2007
Location: Enhaut, PA
Posts: 68
Likes: 0
Received 0 Likes on 0 Posts
Make sure you're not doing what I accidentally did. I was putting my clutch back on and it didn't seem to be fitting correctly, then I realized that I was trying to put the clutch on backwards, turned it around and it fit a lot more flush than it did before.
Old 08-21-08, 07:59 PM
  #7  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
yeah i am it said flywheel this side that side is what its on..

But my bolt problem still remainds some fit tight..some just woble in the hole
Old 08-21-08, 08:12 PM
  #8  
NASA-MW ST4

iTrader: (7)
 
farberio's Avatar
 
Join Date: Dec 2004
Location: Norcal, Bay Area
Posts: 3,800
Likes: 0
Received 3 Likes on 3 Posts
If you have an N/A clutch two of the bolts are different, make sure they are in the correct spot.
Old 08-21-08, 08:16 PM
  #9  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
can any one just post a picture of what the bolts look like so i can find them i have like a huge box full of bolts that came with the car.
Old 08-21-08, 08:26 PM
  #10  
Who Shot the Sheriff?

iTrader: (2)
 
Turbo II Rotor's Avatar
 
Join Date: Jan 2007
Location: Aurora, CO
Posts: 3,858
Likes: 0
Received 1 Like on 1 Post
Cell Phone Pic. These are the turbo bolts.

Old 08-21-08, 08:26 PM
  #11  
NASA-MW ST4

iTrader: (7)
 
farberio's Avatar
 
Join Date: Dec 2004
Location: Norcal, Bay Area
Posts: 3,800
Likes: 0
Received 3 Likes on 3 Posts
^ These are all turbo?

For N/A there are 4 are straight up bolts, two have a taper (correct terminology?) in them before the threads. The heads look the same, grade 10.
Old 08-21-08, 08:41 PM
  #12  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
i found bolts that say 9 on the top its taper it fits
Old 08-21-08, 08:49 PM
  #13  
NASA-MW ST4

iTrader: (7)
 
farberio's Avatar
 
Join Date: Dec 2004
Location: Norcal, Bay Area
Posts: 3,800
Likes: 0
Received 3 Likes on 3 Posts
I could have sworn they said 10...in fact I can't think of a FC bolt that says 9 on it...
Old 08-21-08, 09:08 PM
  #14  
Who Shot the Sheriff?

iTrader: (2)
 
Turbo II Rotor's Avatar
 
Join Date: Jan 2007
Location: Aurora, CO
Posts: 3,858
Likes: 0
Received 1 Like on 1 Post
Mine say 10.
Old 08-22-08, 09:50 AM
  #15  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
i honestly have no idea what to do now some fit some dont and u take it out and try again and then it doesnt fit..i cant find half the bolts
Old 08-22-08, 10:10 AM
  #16  
NASA-MW ST4

iTrader: (7)
 
farberio's Avatar
 
Join Date: Dec 2004
Location: Norcal, Bay Area
Posts: 3,800
Likes: 0
Received 3 Likes on 3 Posts
At this point you have two options.

1. Put up a WTB add on the for sale section and get 6 bolts. Ensure that they are from an N/A. Ensure they come with the correct washers.

2. Go to a Mazda Dealer and get new bolts and washers.

Next time buy a box of sandwich baggies and a sharpie.
Old 08-22-08, 10:40 AM
  #17  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
well now its worse one of the bolts broke off.
Old 08-22-08, 10:41 AM
  #18  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by farberio
At this point you have two options.

1. Put up a WTB add on the for sale section and get 6 bolts. Ensure that they are from an N/A. Ensure they come with the correct washers.

2. Go to a Mazda Dealer and get new bolts and washers.

Next time buy a box of sandwich baggies and a sharpie.

i bought the car like this with 4 boxes of parts and bolts..for 450..
Old 08-22-08, 11:56 AM
  #19  
87 NA build in progress
 
Burnin_streets's Avatar
 
Join Date: Oct 2007
Location: Portland
Posts: 293
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by 0001tmn
well now its worse one of the bolts broke off.
Good ole cross threading. Just grab another one on the forums get it resurfaced and replace it. This time, wiggle the pressure plate flush, its an extremely close tolerance fit. DON'T force it. Then tighten the bolts hand tight if you're not sure where the "tapered" ones go. Oh and make sure you're using the spline tool.
Old 08-22-08, 12:02 PM
  #20  
Senior Member
Thread Starter
iTrader: (2)
 
0001tmn's Avatar
 
Join Date: Jul 2007
Location: North Carolina
Posts: 512
Likes: 0
Received 0 Likes on 0 Posts
i'm just gunna take the hole car and motor trans and all to rotorsportsracing and have them install my motor and every thing i cant do it =/
Old 08-22-08, 03:01 PM
  #21  
HKS obsessed

iTrader: (7)
 
blackedoutFC3S's Avatar
 
Join Date: Mar 2008
Location: OP, KS
Posts: 1,529
Likes: 0
Received 0 Likes on 0 Posts
i believe in you
Old 08-22-08, 03:35 PM
  #22  
E85 Powered

iTrader: (57)
 
ecko's Avatar
 
Join Date: Oct 2007
Location: Long Island NY
Posts: 2,723
Likes: 0
Received 0 Likes on 0 Posts
good info my clutch just came in so i will be doing the clutch job tommorow morning.
Old 08-22-08, 07:36 PM
  #23  
87 NA build in progress
 
Burnin_streets's Avatar
 
Join Date: Oct 2007
Location: Portland
Posts: 293
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by blackedoutFC3S
i believe in you
+1
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Th0m4s
Build Threads
25
02-26-19 02:04 AM
alphawolff
1st Generation Specific (1979-1985)
17
11-17-15 05:57 PM
gabescanlon
Interior / Exterior / Audio
1
08-11-15 05:59 PM



Quick Reply: clutch install problem



All times are GMT -5. The time now is 12:43 PM.