2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

changing theromstat, sheared head off one bolt, other stripped

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Old May 15, 2003 | 01:51 PM
  #1  
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changing theromstat, sheared head off one bolt, other stripped

OK, so I was trying to change the thermostat in my 88 vert and the bolt towards the front took a considerable amount of force to come off but eventually did (rusted bolt), however the other bolt was rather difficult. Not knowing my strength, I gave it a push and the head of the bolt came off. Now, i'm stuck. Or, shall I say screwed. I tried to put the other bolt back in and got it good and snug, but water leaked around the seal when I turned the engine on. I tried to tighten the bolt and the god damn thing sheared the threads and the bolt popped right out. I think i'm screwed.... any suggestions????

-AV
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Old May 15, 2003 | 01:58 PM
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From: Lower Burrell, PA
You= fucked. You could drill out the holes and re-tap the threads, and get new bolts. Personally I would just get a used waterpump housing from a junkyard or something, be much easier.
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Old May 15, 2003 | 01:59 PM
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From: Aloha OR
Sounds like your have to dirll the hole larger and tap the bolt one size larger. It really pisses me off, cuz I got in a hurry putting my enigne back together and got to much RTV in the threads on one of my oil pan bolts and once the RTV cured I couln't get the bolt out so I have to drill/tap, and I HATE doing that ****.
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Old May 15, 2003 | 02:03 PM
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From: NJ
You aren't alone.
https://www.rx7club.com/forum/showth...hreadid=126714
Try ez out on the broken one, if you have access to one.
If you still have threads in the other hole, run a tap down it.
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Old May 15, 2003 | 02:14 PM
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Omg... I just got home from the Mazda dealership with my new thermostat... Now I'm afraid to put it in!!!
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Old May 15, 2003 | 02:27 PM
  #6  
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thanks guys, you're a lifesaver. I didn't think about ez-out or even replacing the water pump / etc. I'll probably just run to a pick and pull this weekend and buy a new housing, but now I have options. This board rocks!
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Old May 15, 2003 | 02:27 PM
  #7  
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From: Austin, TX
thanks guys, you're a lifesaver. I didn't think about ez-out or even replacing the water pump / etc. I'll probably just run to a pick and pull this weekend and buy a new housing, but now I have options. This board rocks!
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Old May 15, 2003 | 02:27 PM
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From: New Orleans, Louisiana
might as well get another one, same thing happened to me on my old s4 and when i was attempting to drill it out the rest of the housing split on me, got one from mazdatrix.com but its a pricy peice to replace


-Shawn
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