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cai: retaining the washer fluid reservoir?

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Old Feb 19, 2006 | 04:44 AM
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Question cai: retaining the washer fluid reservoir?

Is there a way to fab a cold air intake on a s4 turbo with the following conditions?

1) retaining the washer fluid reservoir.
2) retaining the air pump silencer.
3) allowing space for a future fmic.

Thanks
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Old Feb 19, 2006 | 05:03 AM
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screw cai ... make a good heatshield. Take your time and the difference in air temps will be minimal.
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Old Feb 19, 2006 | 05:58 AM
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just wondering...
cai works by drawing in outside air.
What does a heatshield do to decrease air temps? A source of colder air has to be coming from somewhere...
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Old Feb 20, 2006 | 02:30 AM
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Originally Posted by Lucky13
screw cai ... make a good heatshield. Take your time and the difference in air temps will be minimal.
You seem to totally misunderstand what a proper cold air intake actually does. The idea is to prevent any engine bay air from entering the filter (a heat shield) and provide a big enough path for outside air to be sucked in (a duct). You have to have both or you might as well have neither. A duct without a heat shield does nothing to stop hot engine bay air being sucked in, and a heat shield without a duct will either restrict airflow if it doesn't leak around the edges or do nothing if it does.

Last edited by NZConvertible; Feb 20, 2006 at 02:49 AM.
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Old Feb 20, 2006 | 05:48 AM
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If the washer fluid cannot be saved... could I modify the sub zero assist fluid tank to be used as my source of washer fluid?
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Old Feb 20, 2006 | 11:52 PM
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Some models came with a bigger washer reservior on the opposite side of the engine bay. There's a hole there for the filler neck to come up through. You have three options for that location: try to find a genuine left side reservior, adapt the reservior you have, or buy an aftermarket generic reservior/pump. You'd need to swap the piping over and extend the wires.
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Old Feb 21, 2006 | 01:07 AM
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Originally Posted by NZConvertible
You seem to totally misunderstand what a proper cold air intake actually does. The idea is to prevent any engine bay air from entering the filter (a heat shield) and provide a big enough path for outside air to be sucked in (a duct). You have to have both or you might as well have neither. A duct without a heat shield does nothing to stop hot engine bay air being sucked in, and a heat shield without a duct will either restrict airflow if it doesn't leak around the edges or do nothing if it does.
i forgot to mention that setup should include a duct, i have my ftp's out and i made a cai headlight cover haha. w/o ducts or anything its only abit better then not havin the shield.
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Old Feb 21, 2006 | 09:03 AM
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Originally Posted by calrx7
Is there a way to fab a cold air intake on a s4 turbo with the following conditions?

1) retaining the washer fluid reservoir.
2) retaining the air pump silencer.
3) allowing space for a future fmic.

Thanks
I have an S4 turbo and I am retaining the washer fluid reservoir, I have a huge FMIC piped with 2.5" on the hotside and 3" on the cold, but I dont have, and cannot remember where the silencer goes.

Anyway, I have made room for a 4" mandrel bent cold air intake. I am feeding my soon to be GT4088 from under the pass headlight. I did this by removing all the wiring, the brake duct, and the washer res and then cutting a pretty good chunk of the body away with a hacksaw and die grinder. I went back and cleaned up the sharp edges too. The wiring and res went back in to factory locations. I can fit a 6" dia x 7" long filter under there and you can see it from the old brake duct used to be.

Justin
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Old Feb 21, 2006 | 10:30 AM
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Justin aka pistonsuk,

do you have a few pictures of this setup to show us exactly what you mean?

thank you,
TR
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Old Feb 21, 2006 | 10:57 AM
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Originally Posted by takahashiRyosukeFC3S
Justin aka pistonsuk,

do you have a few pictures of this setup to show us exactly what you mean?

thank you,
TR
I wish I could take some pictures, my car is 2000mi from me. I will be home from school in May. If anyone still has interest I will post some then.

Here is a really lame diagram.

Justin
Attached Thumbnails cai: retaining the washer fluid reservoir?-4inch-pipe-explanation.jpg  
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Old Feb 21, 2006 | 11:46 PM
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Your intercooler pipe route is not an option for cars with A/C. Just a heads-up for anyone considering it.
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Old Feb 21, 2006 | 11:50 PM
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Originally Posted by NZConvertible
Some models came with a bigger washer reservior on the opposite side of the engine bay. There's a hole there for the filler neck to come up through. You have three options for that location: try to find a genuine left side reservior, adapt the reservior you have, or buy an aftermarket generic reservior/pump. You'd need to swap the piping over and extend the wires.

that is the headlight washer bottle on some models but most FMIC's need this space also for piping unless you go with a SMIC.
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Old Feb 22, 2006 | 12:15 AM
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Originally Posted by Karack
that is the headlight washer bottle on some models...
The S5 parts fiche shows it as being for the windscreen washers. It's a 5.7L reservior (compared to 1.5L or 2.5L on the right side), which seems a tad excessive just for headlight washers...
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Old Feb 22, 2006 | 08:01 AM
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Originally Posted by calrx7
If the washer fluid cannot be saved... could I modify the sub zero assist fluid tank to be used as my source of washer fluid?
I'm just finishing up getting my sub zero bottle to work for washer fluid. I switched pumps nad am just sealing it up right now so it doesn't leak.
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Old Feb 22, 2006 | 08:38 AM
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Originally Posted by NZConvertible
Your intercooler pipe route is not an option for cars with A/C. Just a heads-up for anyone considering it.

I have AC on my car. I did have to bend the high pressure AC line into a new shape, but this wasn't difficult.

Justin
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Old Feb 23, 2006 | 04:54 AM
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That's very interesting to know. Got any pics?
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