2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

A/C Charging with Easy Cheap Safe Alternative Refrigerant

Thread Tools
 
Search this Thread
 
Old Aug 9, 2015 | 09:54 PM
  #326  
vrracing's Avatar
Rotary Enthusiast
Tenured Member 15 Years
iTrader: (1)
 
Joined: Mar 2006
Posts: 901
Likes: 1
From: Austin
The kid's Audi S4 is in the shop so he needs to drive his winter car (the RX) tomorrow. We put the R152 in and got the vent temps to 38. Easy peasy. Then while taking off the high line he lost some pressure. On an emissions compliant People's Republic of Austin turbo, there are a lot of vacuum hoses and harnesses there. Still blows 42 and we're replacing the drier tomorrow when it arrives from Orreillys so we'll 'dust' the engine bay and do it again!

Thanks, Jack. Great stuff.

Jim
Reply
Old Aug 10, 2015 | 09:06 PM
  #327  
liznmike's Avatar
Junior Member
 
Joined: Jul 2015
Posts: 17
Likes: 0
From: virginia
Cleaned and flushed all AC lines. Blew them out with compressed air. Replaced ALL O-rings,compressor, and condenser. Added the proper amount oil and pulled a vacuume. High side is at zero low side is a -30. Has held for almost 2 hours. Gonna check gages in the morning and hope they havent leaked down. Will fill tomorrow after work. Does anyone know what kinda working pressures I should be achieving? Mike

Last edited by liznmike; Aug 10, 2015 at 10:45 PM.
Reply
Old Aug 11, 2015 | 04:07 PM
  #328  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Originally Posted by liznmike
Cleaned and flushed all AC lines. Blew them out with compressed air. Replaced ALL O-rings,compressor, and condenser. Added the proper amount oil and pulled a vacuume. High side is at zero low side is a -30. Has held for almost 2 hours. Gonna check gages in the morning and hope they havent leaked down. Will fill tomorrow after work. Does anyone know what kinda working pressures I should be achieving? Mike
There is no typical pressure-pressures vary with the outside temp, the interior temp, humidity, fan speed etc.

You need 15.8 to 18.2 oz of R152a. The last time I charged I used an electronic mail scale. Installed a full can (10 oz) then switched cans. I set the can on the scale, hit the 'tare' button to attain a zero read out. Then I charged another 7 oz. I expect to lose about an ounce an a half in the hoses on an R12 connected car.

Done.

Last edited by jackhild59; Aug 11, 2015 at 05:04 PM.
Reply
Old Aug 11, 2015 | 05:03 PM
  #329  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Top Secret Technique:

In the absence of a scale, I have developed the following technique to attain a pretty nice charge.

1.) 90* day.
2.) Pull that deep vacuum.
3.)Bleed all three hoses to eliminate all air.
4.)Prop the gas pedal to make the engine run at about 1500rpm.
5.) Set the controls to recirculate, low speed fan, turn on the a/c button.

6.) Charge in the first can, liquid first.
The low pressure switch should start to cut-out at about 20-25psi and cut back on about 40psi. The compressor should cycle on and off at those pressures. Center vent temps should be low to mid 40's. Allow interior of car to cool off.

4.)Advance fan speed to about 1/3. Compressor should no longer cycle.
5.)S-l-o-w-l-y add small amounts of R152 from second can. Add a bit, wait a bit. add a bit, wait a bit. Eventually the low side pressures will start to drop and the compressor should start to cycle again.
7.)Shut off the valves on your gauges and remove the hoses without losing all your charge.
At this point, you should be pretty close.

-Jack
Reply
Old Aug 13, 2015 | 03:35 PM
  #330  
vrracing's Avatar
Rotary Enthusiast
Tenured Member 15 Years
iTrader: (1)
 
Joined: Mar 2006
Posts: 901
Likes: 1
From: Austin
Dont remember seeing this in any of the previous posts. It's a 2004 Dupont preso to SAE about 134a vs 152a and exceedingly geeky. I expected it to be a "152a is evil" piece but after reading it I dont think it was. Slide 22 was interesting in that it noted that PAG is even more miscible in 152a than it is in 134a suggesting that 152a in PAG cars is a-ok. Shouldn't be any PAG in an FC but you never know.

This YouTube is interesting when he does a flammability test with the R152a and a MAPP torch at about 2:30.

Reply
Old Aug 15, 2015 | 02:01 PM
  #331  
vrracing's Avatar
Rotary Enthusiast
Tenured Member 15 Years
iTrader: (1)
 
Joined: Mar 2006
Posts: 901
Likes: 1
From: Austin
Swapping the drier with a new one after running for 4 days on 152a in 100-105 degree Austin summer heat. Worked beautifully.

I turned the drier over to drain the oil out. I was curious how much of the mineral oil had migrated out of the compressor and into the bottom of the drier. But there wasn't any. It was empty. Is that expected? If the mineral oil isn't as miscible in 152 as it is in 12, I would have thought the compressor would have pumped it all into the drier but no further.

The drier ports are nice and clean so there wasn't any PAG contamination.

I'll put the recommended amount of ester oil in.
Reply
Old Aug 16, 2015 | 07:29 PM
  #332  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
So, interesting thing today...

After work I threw in our ozone machine, I have been doing this for a few weeks to get that musty smell out of the vents. I let the car run for about 20 minutes with the ozone machine, AC off but the blower full blast on recirculate.

About 10-15 minutes later I hopped in the car and went to go home and the AC compressor kept trying to stall the engine. The first time it nearly died and then the second time same thing. I revved the engine a bit and everything seemed normal other than the AC wasn't cooling the car. I kept driving and turned the AC off and turned it back on and the car wanted to stall again. I turned it back off and then on and revved the engine and everything seemed to be working again. The AC became cold, but not chilly as before.

Question is, did my damn expansion valve get stuck. When I got home I popped the hood and my return line to the compressor was dripping like a sweaty person. The AC had only been on less than 3 minutes.

I'll hop down there and test it again here in a minute. Maybe I heat soaked the valve (it's thermoregulated) I dunno.

Post back up here in a few minutes.

Last edited by jjwalker; Aug 16, 2015 at 07:31 PM.
Reply
Old Aug 16, 2015 | 07:47 PM
  #333  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Just tested at 1/3 blower speed at 2k rpm and got 45* vent temp...hmmm... no idea.
Reply
Old Aug 17, 2015 | 10:23 AM
  #334  
vrracing's Avatar
Rotary Enthusiast
Tenured Member 15 Years
iTrader: (1)
 
Joined: Mar 2006
Posts: 901
Likes: 1
From: Austin
This YouTube might help...

Reply
Old May 17, 2016 | 07:34 AM
  #335  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Summer is coming...

You know you want it-Cool Air!
Reply
Old May 17, 2016 | 11:36 AM
  #336  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
It ended up actually being the bearings on the AC compressor. I ended up having to take the belt off of it to stop the howling and screaming. Whenever I get the chance I need to replace the face of the AC compressor but it is low on my list of priorities on the car right now. It was really nice to have cold AC for a while Jack, I appreciate you coming over to help me with that.
Reply
Old May 17, 2016 | 11:50 PM
  #337  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Originally Posted by jjwalker
It ended up actually being the bearings on the AC compressor. I ended up having to take the belt off of it to stop the howling and screaming. Whenever I get the chance I need to replace the face of the AC compressor but it is low on my list of priorities on the car right now. It was really nice to have cold AC for a while Jack, I appreciate you coming over to help me with that.
So that was the issue with the alternator belts too?

Get a used compressor. We'll recharge it again.
Reply
Old May 18, 2016 | 08:00 AM
  #338  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
No, unfortunately.

I am on orielly alternator #3 and orielly alternator #2 left me stranded 3 weeks ago.
Reply
Old Jun 20, 2016 | 09:06 AM
  #339  
Gregory Casimir's Avatar
Rotary Enthusiast
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (8)
 
Joined: Jun 2004
Posts: 1,416
Likes: 11
From: Miami , Florida
Thank you very much for the info in this thread. My a/c blows extremely cold, so much that my girlfriend wants to have a fleece throw stashed away in one of my storage bins =)
Reply
Old Jun 20, 2016 | 09:57 PM
  #340  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Originally Posted by Gregory Casimir
Thank you very much for the info in this thread. My a/c blows extremely cold, so much that my girlfriend wants to have a fleece throw stashed away in one of my storage bins =)
Cool!


Reply
Old Jul 25, 2016 | 07:37 PM
  #341  
mwpayne's Avatar
Admitted 'rexaholic'
Tenured Member: 20 Years
Liked
 
Joined: May 2002
Posts: 2,235
Likes: 19
From: Seymour, TN
Guys is there an alternative refrigerant I can just add to my 89 that has R12? It blows cool, but not cold. R12 is way $$ on ebay so hoping there was something that would mix and not cause issues.
Reply
Old Jul 25, 2016 | 07:52 PM
  #342  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Originally Posted by mwpayne
Guys is there an alternative refrigerant I can just add to my 89 that has R12? It blows cool, but not cold. R12 is way $$ on ebay so hoping there was something that would mix and not cause issues.
R-152a, as talked about in this thread.
Reply
Old Jul 25, 2016 | 08:00 PM
  #343  
mwpayne's Avatar
Admitted 'rexaholic'
Tenured Member: 20 Years
Liked
 
Joined: May 2002
Posts: 2,235
Likes: 19
From: Seymour, TN
Originally Posted by jjwalker
R-152a, as talked about in this thread.
Thanks, just wasnt sure it'd be ok to mix with the R12 currently in the system.
Reply
Old Jul 26, 2016 | 06:59 AM
  #344  
jackhild59's Avatar
Thread Starter
Rotary $ > AMG $
Tenured Member: 20 Years
iTrader: (7)
 
Joined: Apr 2005
Posts: 3,785
Likes: 30
From: And the horse he rode in on...
Originally Posted by mwpayne
Thanks, just wasnt sure it'd be ok to mix with the R12 currently in the system.
If you just need a top off, stay pure R12. If you have a consistent leak and are frequently topping off, then fix the leak before converting to R152a.


Mixing refrigerants can sometimes yield a blend that doesn't perform as well as either pure refrigerant.
Reply
Old Jul 26, 2016 | 08:42 AM
  #345  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Originally Posted by jackhild59
If you just need a top off, stay pure R12. If you have a consistent leak and are frequently topping off, then fix the leak before converting to R152a.


Mixing refrigerants can sometimes yield a blend that doesn't perform as well as either pure refrigerant.

Jack, considering the current price of R-12, I suggested just topping off with r-152a. R-12 and R-152a aren't going to be oil and water type of thing as R-152a pressure and expansion rates are similar to R-12.

$12 for 6 cans of computer duster or $103 for 3 cans of R-12? ***** worth more than gold...Wish it didnt eat holes in the atmosphere.
Reply
Old Aug 2, 2016 | 09:33 AM
  #346  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Jack, help!

I somehow fixed the wailing compressor issue with crude hand tools and beer.

My freaking refrigerant leaked out of the high side schrader valve. It took a LONG time, but my UV light doesn't lie.

I am going to get my hands on some manifold gauges, side can tap, and a vacuum.Here is my issue though. R-12 gauges are exceedingly hard to find and expensive.

Can I just throw the R-134a adaptors on and use an R-134a manifold gauge set to charge it?
Reply
Old Aug 2, 2016 | 11:41 AM
  #347  
roTAR needz fundZ
Tenured Member 15 Years
iTrader: (1)
 
Joined: Aug 2002
Posts: 2,614
Likes: 31
From: Freeland, MI
Y wouldn't you be able to? Its just a fitting, as long as it seals, you'd be fine
Reply
Old Aug 2, 2016 | 12:17 PM
  #348  
jjwalker's Avatar
MECP Certified Installer
Tenured Member 05 Years
 
Joined: Feb 2009
Posts: 3,176
Likes: 3
From: Mesquite, TX-DFW
Originally Posted by lduley
Y wouldn't you be able to? Its just a fitting, as long as it seals, you'd be fine
My only concern is that it seals against the adaptor...different molecular weights and all. I THINK jack did this when we recharged my car last time, but I just want to make sure.
Reply
Old Aug 2, 2016 | 02:42 PM
  #349  
roTAR needz fundZ
Tenured Member 15 Years
iTrader: (1)
 
Joined: Aug 2002
Posts: 2,614
Likes: 31
From: Freeland, MI
What does molecular weight have to do with the fittings?
Reply
Old Aug 4, 2016 | 12:39 AM
  #350  
MaczPayne's Avatar
Mac Attack
Tenured Member 15 Years
iTrader: (5)
 
Joined: Dec 2005
Posts: 5,668
Likes: 22
From: California
Originally Posted by jjwalker
Can I just throw the R-134a adaptors on and use an R-134a manifold gauge set to charge it?
That's what I did when I serviced my system. Should work no problem.
Reply



All times are GMT -5. The time now is 03:50 PM.